Comments
Description
Transcript
Ecobrid
Ecobrid Air Cooled Closed Type Water Cooling System Control panel, tank, valve and other units are being unified into this single unit. This saves space and allows speedy operation. High level of durability of the pump unit and cooling tank is made possible with stainless steel. Pump Unit GPP Ecodrygel (Cooling Tower) Filter Unit KFT Temperature Controller Unifying of Units EDK Microgel (Cooling & Heating Unit) RCM/RCD EDK-3.1 Cooling Water Tank GPS Temperature Controller 0 0 55 Control Panel PMR Adiabatic Cooling An air-cooling system that uses the cooling fan to cool the air. When external temperature exceeds 30°C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger. DC Brushless Motor The DC Brushless Motor drives the die-cast aluminium axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminium made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db. Cooling fan operating under energy saving mode Self-draining Water in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0°C. This system can be used even in lines that propylene glycol cannot be used. Remote Control Panel Uses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible. Recycle pump operating under energy saving mode Wet Ball Temperature Energy saving operation starts up when external temperature drops. Normal operation Mold Temperature Controlle Pperating Frequency Water pump automatically stop with the decline of molding machine operating frequency. Energy Saving Energy Saving One Cooling Fan Stops Molding Machine Operating Frequency Molding Machine Operating Frequency Ecobrid Air Cooled Closed Type Water Cooling System Control panel, tank, valve and other units are being unified into this single unit. This saves space and allows speedy operation. High level of durability of the pump unit and cooling tank is made possible with stainless steel. Pump Unit GPP Ecodrygel (Cooling Tower) Filter Unit KFT Temperature Controller Unifying of Units EDK Microgel (Cooling & Heating Unit) RCM/RCD EDK-3.1 Cooling Water Tank GPS Temperature Controller 0 0 55 Control Panel PMR Adiabatic Cooling An air-cooling system that uses the cooling fan to cool the air. When external temperature exceeds 30°C, the cooling fan will operate at full speed to atomize the external water into the adiabatic chamber. Hence, water will not be in direct contact with the heat exchanger. DC Brushless Motor The DC Brushless Motor drives the die-cast aluminium axial fans. This saves mores than 30% of energy consumed as compared to the regular system. The aluminium made fans are more durable and does not require maintenance. In addition, noise level during operation is being controlled under 57db. Cooling fan operating under energy saving mode Self-draining Water in the system is being drained out automatically without using valves. This prevents freezing and cracking of pipes during resting periods of the factory when external temperature falls below 0°C. This system can be used even in lines that propylene glycol cannot be used. Remote Control Panel Uses the latest Micro Processor. Constant supervision of the operating condition is made possible with the backlight function. Upon occurrence of error, the cause and solution will be displayed as the warning signal. This allows a smooth resolution of problem. Sensors have been set to monitor the temperature and pressure, which are necessary for data collection. Thus, the management of the production line is also made possible. Recycle pump operating under energy saving mode Wet Ball Temperature Energy saving operation starts up when external temperature drops. Normal operation Mold Temperature Controlle Pperating Frequency Water pump automatically stop with the decline of molding machine operating frequency. Energy Saving Energy Saving One Cooling Fan Stops Molding Machine Operating Frequency Molding Machine Operating Frequency Flow Chart of Air-Cooled Closed Type Water Cooling System ‘Ecobrid’ Current Water Cooling System Ecodrygel (Cooling Tower) Cooling Tower Injection-Molding Machine Microgel (Cooling & Heating Unit) Open-Type Uses Circulating Water Injection-Molding Machine P P Cooling Water Tank Cooling System that Uses Vaporization Temperature Controller Water-Cooled Open-Type Water Cooling System Chiller P Upon Using Air-Cooled Open-Type Water Cooling System Cooling Water Tank Mold Temperature Controller Demerits of Water-Cooled Open-Type Water Cooling System High consumption level of water Contamination caused by foreign objects such as oxygen and sand. Difficulties in maintenance of water quality due to formation of algae and Legionella pneumophilia Need for disposal of medicated water used to clean and improve water quality. High level of energy consumption caused by high capacity operation of the circulating pump. Decline of cooling performance caused by deterioration of water quality Accumulation of impurities in heat exchangers and pipes Failure of devices due to corrosion and rusting Halting of production line for regular maintenance checks. Current Productivity Air-Cooled Open-Type Water Cooling System 136kW 390Litres/min % Environmental Problem 30% increase of capacity Waste of Energy 181kW 520litres/min Temperature Controller Air-Cooled Closed Type Water Cooling System Ecobrid Decline of Productivity H 2O Save Water Reduce CO2 Emission Cut Cost Reduce CO2 Emission that 21 soccer field sized forest absorbed in a year Save USD11,000 yearly from water and electrical bills Water-Cooled Closed Type Water Cooling System Save 8 25m pool worth of water in a year 1 2 3 4 CO 2 2 P 37 tons of CO2 is estimated to be reduced yearly according to our findings. This is equivalent to the amount of CO2 that 21 soccer field sized forest (0.6 hectares) can absorbed in a year. Injection-Molding Machine Electricity Cooling Tower P Chiller Water Cooling Water Tank Mold Temperature Controller Demerits of Water-Cooled Closed Type Water Cooling System Consumption of water for cooling of heat exchanger. Contamination of water and the heat exchanger is caused by cooling of the heat exchanger with water. Halting of production line for regular maintenance checks Consumption of electricity by the circulating pump of heat exchanger. 3,860tons/year 37 21 37 tons/year USD11,000/year *Data above are based on actual figures of Kanto area(Japan) in April 2007. Actual figures differ according to weather and usage *Data above represents the results of replacing a Cooling Tower System, for 10 200tons capacity injection-molding machines, with our Ecobrid System. Flow Chart of Air-Cooled Closed Type Water Cooling System ‘Ecobrid’ Current Water Cooling System Ecodrygel (Cooling Tower) Cooling Tower Injection-Molding Machine Microgel (Cooling & Heating Unit) Open-Type Uses Circulating Water Injection-Molding Machine P P Cooling Water Tank Cooling System that Uses Vaporization Temperature Controller Water-Cooled Open-Type Water Cooling System Chiller P Upon Using Air-Cooled Open-Type Water Cooling System Cooling Water Tank Mold Temperature Controller Demerits of Water-Cooled Open-Type Water Cooling System High consumption level of water Contamination caused by foreign objects such as oxygen and sand. Difficulties in maintenance of water quality due to formation of algae and Legionella pneumophilia Need for disposal of medicated water used to clean and improve water quality. High level of energy consumption caused by high capacity operation of the circulating pump. Decline of cooling performance caused by deterioration of water quality Accumulation of impurities in heat exchangers and pipes Failure of devices due to corrosion and rusting Halting of production line for regular maintenance checks. Current Productivity Air-Cooled Open-Type Water Cooling System 136kW 390Litres/min % Environmental Problem 30% increase of capacity Waste of Energy 181kW 520litres/min Temperature Controller Air-Cooled Closed Type Water Cooling System Ecobrid Decline of Productivity H 2O Save Water Reduce CO2 Emission Cut Cost Reduce CO2 Emission that 21 soccer field sized forest absorbed in a year Save USD11,000 yearly from water and electrical bills Water-Cooled Closed Type Water Cooling System Save 8 25m pool worth of water in a year 1 2 3 4 CO 2 2 P 37 tons of CO2 is estimated to be reduced yearly according to our findings. This is equivalent to the amount of CO2 that 21 soccer field sized forest (0.6 hectares) can absorbed in a year. Injection-Molding Machine Electricity Cooling Tower P Chiller Water Cooling Water Tank Mold Temperature Controller Demerits of Water-Cooled Closed Type Water Cooling System Consumption of water for cooling of heat exchanger. Contamination of water and the heat exchanger is caused by cooling of the heat exchanger with water. Halting of production line for regular maintenance checks Consumption of electricity by the circulating pump of heat exchanger. 3,860tons/year 37 21 37 tons/year USD11,000/year *Data above are based on actual figures of Kanto area(Japan) in April 2007. Actual figures differ according to weather and usage *Data above represents the results of replacing a Cooling Tower System, for 10 200tons capacity injection-molding machines, with our Ecobrid System.