V-Solder

V-Solder
BON-6002
V-Cut solder machine
Solder diameter φ0.6～φ1.6
Instruction manual
(User’s Manual)
Preparation in April
2014
The 6nd edition
JAPAN BONKOTE CO.,LTD.
®
１
Contents
1 Preface ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １
2 Notes for safety ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ １
3 Notes for installation and use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ２
4 How to use V-Solder machine
(A) Contents・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ３
(B) Name of body parts・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ４
(C) How to set up・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・５
(D) How to use・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・６
5 How to maintenance
(A) Depth of V-groove and the Adjustment
(1) Depth of V-groove・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・７
(2) Adjustment・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・８
(B) Replacement of parts
(1) V-blade ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・９
(2) Guide pulley・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・10
(3) Extracting needle・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・11
(4) Solder guide・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・12
(5) Fuse・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 12
6 Consumption parts
(A) Guide pulley & V-blade・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13
(B) Extracting needle・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13
(C) Solder guide・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13
(D) Fuse・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・13
7 Specifications
(A) BON-6002・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・14
8 Question & Answer
(A) Trouble shooting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・15
9 Guarantee and After service
(A) Guarantee・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 16
(B) After service・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・16
１
1. Preface
Thank you very much for purchasing V-Solder.
V-Solder is effective to prevent solder ball & flux scattering, with
making V groove onto solder wire.
Please read through this instruction manual before use, and use
BON-6002/6130 properly.
Also keep this manual after read.
2. Notes for safety
！
ＣＡＵＴＩＯＮ！
Be sure to read this manual before using this machine.
Never touch the power cable and 3P &2P core pin of machine with dump hands.
Otherwise, you may get hurt due to electric shock and etc. (death at worse)
Never dampen machine with water or liquid.
Otherwise, burst cord may cause fire, malfunction, electric shock and etc. (death at worse)
Never make the power cable and 3P &2P core pin of machine close to heat source.
Otherwise burnt cord may cause fire, malfunction, electric shock and etc.
Do not overhaul the machine when the machine has trouble.
Otherwise, it may cause
malfunction, electric shock and etc (death at worst).
Contact with our customer service
department and follow instructions to make maintenance.
Be sure to use proper replacement parts such as fuse, checking capabilities.
Otherwise, parts with wrong capacities may cause fire, malfunction and etc.
Company name and products name which is written in this manual is registered trademark for each
company.
１
3. Notes for installation and use
This machine is designed with earth specification. For safety, be sure to use an earth-quipped
receptacle. (If you do not have such receptacle, install an earth separately.)
Be sure to confirm using voltage before use.
Refrain from place where the machine would be exposed too much moisture, direct sunshine,
much dust and vibration.
Be sure to pull out the power plug, when the machine is not used.
Be sure to grab the power plug instead of cable, when inserting and pulling out the plug.
Before maintenance (replacement and cleaning of V-blade, Guide pulley, Extracting needle, etc.) be
sure to set the power switch to OFF, pull out the power plug from the receptacle.
Do not use this machine for purpose other than the original purpose.
If you use non-genuine parts, consult with our service department for safety.
Never touch the V-blade during operation. Otherwise, you may get hurt.
Be sure to use single flux solder wire. For multi flux solder wire, effect is decreased.
Be sure to make V-groove onto solder wire just before use the solder. Leaving for a while after
V-grooved, effect of V-solder and soldering quality assurance are decreased.
２
4. How to use
(A) Contents(BON-6002)
ＢＯＮ－6002
①
③
②
④
①
②
③
④
⑤
⑥
⑤
BON-6002 body
Foot Switch
Power cable 3PCHI
Spanner (14mm)
Reel axis
Adjuster gauge
３
⑥
(B) Name of body parts
《 Side 》
《 Front 》
⑧
⑨
④
①
②
③
⑤
⑥ ⑩
⑪
⑫
⑦
⑬
⑭
⑮
①
②
③
④
⑤
⑥
⑦
⑧
⑨
⑩
⑪
⑫
⑬
⑭
⑮
Upper/Lower Adjuster screw
V blade
V blade holder
Spring
Solder guide
Extracting needle
Guide pulley
Guide shaft
４
Upper housing
V blade axis
Gear 28
Gear 30
Guide pulley axis
Lower housing
Metal fittings to hold Solder guide
(C) How to set up
① Connect power cable to V-solder
machine.
② Set solder wire reel to behind
holder. Conform diameter of
solder wire and guide pulley are
same.
③ The cushioning material is for
buffer solution during delivery.
Please remove it before use.
Preparation before use is done.
５
(D) How to use
(1) Insert the power plug in the receptacle and switch on.
(2) Set solder wire into housing.
① Lead the solder into Solder guide.
② Insert solder wire between groove
of Guide pulley and V-blade, and
send solder wire little by little with
pressing foot switch.
(3) Send solder wire with pressing foot switch.
③ Press foot switch, solder wire is
V-grooved and come out with
passing top of guide pulley.
６
5. How to Maintenance
(A) How to check Depth of V-groove, and the adjustment
(1) Check the depth of V-groove.
① Put solder wire with V-groove side will
be come to top. Cut V-grooved solder
wire perpendicularly by knife.
② Check the cut section by Lupe.
Cut 4poins on 10cm of V-grooved
solder wire. The depth are equality,
the condition is OK.
(Circumference of Guide pulley is
approx.10cm.)
《 Cut section of V-groove
Good
V groove too shallow
》
V groove too deep
Please adjust depth of V-grooved, after checked by Lupe.
※Too shallow with little effect for prevention of solder ball and flux scattering.
Too deep with easy deterioration of V-blade by flux sticks.
７
(2) Adjust depth
① Loosen screw of housing cover
and remove the housing cover.
② Loosen upper/lower adjuster screw
alternatively by 1 turn until there will be
enough space to insert adjuster
gauge.
Insert adjuster gauge between upper
housing and lower housing, and
tighten adjuster screw alternatively by
1 turn with attached spanner (10mm)
as the height will be flat.
③ Adjust height of housing by using
attached spanner (10mm).
・Lower
housing for shallow V-grooved.
・Raise housing for deep V-grooved.
Tighten each adjuster screw by 1 turn
alternatively same as ②.
④ Check depth of solder at the cut side
by Lupe.
⑤ Set housing cover and tighten screw
after adjustment.
８
(B) Replacement of parts
(1) Replacement of V-blade
① Loosen screw and remove housing
cover.
② Loosen upper/lower adjuster screw
with attached spanner (10mm)
alternatively by 1 turn until V-blade
and Guide pulley are completely
separated.
※If V-blade and guide pulley are not
completely separated, unable to take out
V-blade for exchange
③ Insert attached spanner(14mm) into
V blade axis.
Insert attached spanner (10mm) into
V blade holder. Remove cover nut
with pulling snapper (14mm) to front
and pushing spanner (10mm) to
behind at same time, and exchange
V blade.
※Refer right picture
④ Insert attached spanner(14mm) and
(10mm) same as No.③,
Tighten cover nut with pulling
snapper (10mm) to front and pushing
spanner (14mm) to behind same time.
※Refer right picture
⑤ Check the depth of V-grooved solder
wire after adjust housing height with
refer Page.8 No.②～⑤.
And Set housing cover and tighten
screw.
９
(2) Replacement of Guide pulley
①
Loosen screw and remove housing
cover.
② Loosen upper/lower screw by
attached spanner (10mm) till V-blade
and Guide pulley are completely
separated.
※If V-blade and guide pulley are not
completely separated, unable to take out
Guide pulley for exchange
③Remove extracting needle.
(Refer page.11 for replacement of
Extracting needle)
④ Insert attached spanner(14mm) into
Guide pulley axis.
Insert attached spanner (13mm) into
Guide pulley holder.
Remove cover nut with push each
spanner to the direction of the narrow
with refer the right picture, and
exchange guide pulley.
⑤ Insert the attached spanner same as
No.④, and tighten the cover nut.
１０
⑥ Put back Extracting needle.
(Refer page.12 for replacement of
Extracting needle)
⑦ Check the depth of V-grooved solder
wire after adjuster housing height with
refer Page.8 No.②～⑤.
And Set housing cover and tighten
screw.
※ Changing to other size of guide pulley, exchanging extracting needle is
necessary depending on size.
Please refer P.13 and follow the
instruction.
(3) Replacement of Extracting needle
① Hold Extracting needle by screw driver.
Loosen Extracting needle by
spanner (5.5mm) and remove it.
② Attach new Extracting needle.
Please make sure to insert the spring of
Extracting needle into the hole of lower
housing.
③ Hold the nut with holding Extracting
needle by screw driver as ①.
Please make sure the center of needle is
completely placed into groove of Guide
pulley.
１１
(4) Replacement of Solder guide
① Loosen screw of Solder guide by
hexangular wrench, and exchange.
② Attach new Solder guide.
Insert new Solder guide into Metal fittings
to hold Solder guide, and tighten by
hexangular wrench.
Please adjust the center between Solder
guide and Guide pulley by Metal fittings to
hold Solder guide.
(5) Replacement of fuse
① Loosen fuse holder by hand, and
exchange.
１２
6. Consumption parts
(A) Guide pulley & V-blade
Guide pulley
Model No.
GP-06
GP-065
GP-08
GP-10
GP-12
GP-16
Diameter of solder
wire
φ0.6
φ0.65
φ0.8
φ1.0
φ1.2
φ1.6
V blade
VE-1
(B) Extracting needle
Model No.
TN-05
TN-08
Diameter of solder wire
φ0.6～φ0.8
φ1.0/φ1.6
Please purchase with your using solder wire diameter.
Exchange Guide pulley size, also change Extracting needle with necessary.
(C) Solder guide
Model No.
HP-20
Corresponding solder wire diameter
φ0.6～φ1.6
(D) Fuse
Corresponding
machine
BON-6002
Specifications
Glass tube Fuse 250V 1A（φ 5.2x20mm）
１３
7. Specification
(A) Specification of BON-6002
Input voltage
Frequency
Feeding
amount
Feeding
method
Solder
diameter
Dimension
Weight
Power
consumption
Power cable
Case material
Fuse
100V
50/60Hz
40/48mm
Foot switch
φ0.6～φ1.2
142Wx122Dx160H
1950g
Approx. 6VA
power code with 3P plug（earth s pecification）1.6m
Steel: t=1.2
Glass tube fuse 250V 1A（φ5.2x20mm）
１４
8. Question & Answer
(A) Trouble shooting
Phenomena
Please check
Measures
Page.
1. Switch lump is not able to be ON
①Is the Power cable inserted to the
receptacle?
Insert the power plug in the receptacle
②Is the Fuse consumed?
Exchange fuse to new
P12
①Is the V-blade contacting Guide pulley?
Loosen upper housing and separate
V-blade and Guide pulley
P8
②Is the Foot switch inserted to machine?
Insert foot switch to machine
③Is the Foot switch broken?
Exchange foot switch to new
④Is the Motor broken?
Please ask us for repair
1. Is V-grooved properly done or not?
V-blade is consumed, exchange
V-blade to new
P9
①Adjust housing
P8
②V-blade is consumed,
exchange V-blade to new
P9
③Guide pulley is consumed,
exchange Guide pulley to new
P10
1. Is the size of Solder wire diameter and
Guide pulley size same?
Exchange Guide pulley size to same size
with solder wire
P10
2. Is Extracting needle size correct?
Exchange Extracting needle to correct
size
P11
Solder wire is buried
in Guide pulley
1. Is the size of Solder wire diameter and
Guide pulley same?
Exchange Guide pulley size to same size
with solder wire
P10
Extracting needle is
bended, or got rust.
1. Extracting needle is consumed?
Exchange Extracting needle to new
P11
1. It the space of Solder guide and Guide
pulley appropriate?
Adjust Solder guide and Guide pullet to
appropriate.
P11
2. Guide pulley is consumed?
Exchange Guide pulley to new
P10
2. Switch lump is able to be ON
Motor does not move
Solder ball is
increased
V-grooved solder wire
is coiled around
Guide pulley.
Solder wire come off
from Guide pulley
groove
2. Is V-grooved onto center of solder wire or
not?
１５
9. Guarantee and after service
(A) Guarantee
Our products are shipped after several factory test & inspection. But if you
find malfunctions or defects due to problem in workmanship or transportation,
please contact with your dealer or us. The guarantee period of your system
in one year after purchase, except for replacement parts like V-blade.
(B) After service
If the machine has trouble, please read guide manual once again. If the
trouble is still not solved, please contact your dealer or our service
department.
１６
®
JAPAN BONKOTE CO., LTD.
600-14 Kasahara-Cho, Mito-City,
Ibaraki-Pref, JAPAN
Zip: 310-0852
TEL: +81 29-241-2725
FAX: +81 29-241-2726
http://bonkote.net
[email protected]
１７