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10kW級Φ75mm大口径 ICP加熱器の気流特性 に関する研究
8th European Symposium on Aerothermodynamics for Space Vehicles Spectroscopic Measurement of Plasma Flow Produced by 10 kW and Φ 75 mm Large Diameter ICP Heater Satoshi Miyatani (University of Tokyo) Kazuhiko Yamada (ISAS/JAXA) Takashi Abe (ISAS/JAXA) Background Aerodynamic Heating during atmospheric entry Conventional System RESIST Thermal tile Flare-type Membrane Aeroshell REDUCE Flexible aeroshell is packed during launch and operation in orbit After deploying aeroshell at highaltitude, the reentry vehicle is separated from the mother ship. Inflatable Torus Heat Shield Thin-membrane flare NASA Space Shuttle Vehicle can decelerate at highaltitude, and aerodynamic heating is reduced drastically. Vehicle can also soft land and float on ocean. Ablator JAXA MUSES-C Capsule (Payload) 〇 Aerodynamic heating reduction during reentry. 〇Terminal velocity reduction for the soft landing. 〇 Easy integration in launching phase because of packing efficiency. 2 Background Aerodynamic Heating during atmospheric entry Conventional System RESIST Thermal tile Flare-type Membrane Aeroshell REDUCE Flexible aeroshell is packed during launch and operation in orbit After deploying aeroshell at highaltitude, the reentry vehicle is separated from the mother ship. Inflatable Torus Heat Shield Thin-membrane flare NASA Space Shuttle Vehicle can decelerate at highaltitude, and aerodynamic heating is reduced drastically. Vehicle can also soft land and float on ocean. Ablator JAXA MUSES-C Capsule (Payload) 〇 Aerodynamic heating reduction during reentry. Details of research and development of our inflatable 〇Terminal velocity reduction for the soft landing. 〇aeroshell Easy integration in launching phase because of packing efficiency. => 11:50-12:10, Mar 5th, Prof. Yamada (JAXA) 3 Re-entry from Low Earth Orbit Numerical estimation of heat flux Initial condition of orbit • Altitude: 400 km (Circular orbit) • Orbital velocity: 7.7km/sec • Deceleration: 90 m/sec Specification of flight model • Diameter of Aeroshell: 2.5m • The total mass of flight model: 15kg > Maximum heat flux ≈ 130 kW/m2 (with aeroshell) ≈ 600 kW/m2 (without aeroshell) 0.5 m 2.5 m Comparison of heat flux history at the stagnation point during atmospheric entry with or without aeroshell. Total Mass: 15kg 5 Experimental Facility for Heating Arc Heat Tunnel CO2 Laser ×Heat Flux: ~ MW/m2 ×Contamination due to melting electrode ICP Heater ×Heating area: small Hypersonic Wind Tunnel ×Enthalpy: low. ×Duration: short • • • • • No contamination High enthalpy Low heat flux (100 kW/m2 ~ ) Large heating area Long duration time 6 Experimental Facility for Heating Arc Heat Tunnel CO2 Laser ×Heat Flux: ~ MW/m2 ×Contamination due to melting electrode ICP Heater ×Heating area: small Hypersonic Wind Tunnel ×Enthalpy: low. ×Duration: short • • • • • No contamination High enthalpy Low heat flux (100 kW/m2 ~ ) Large heating area Long duration time 7 Inductively Coupled Plasma Heater Plasma Torch Vacuum Pump Gas (air, nitrogen) Matching Box 真空チャンバー High-frequency Power Source Mass Flow Controller Plasma Flow 真空チャンバー Vacuum Chamber Vacuum Valve Cooling Water 8 Air plasma and nitrogen plasma Air • Violet plasma in the torch. • Whitish flow in the test section. Nitrogen • Violet plasma in the torch. • Yellowish flow in the test section. 9 Objective of Research Investigate characteristics of plasma flow Up until now… Dynamic Pressure • 30 ~ 50 Pa at the center of the flow Heat Flux • 100 ~ 400kW/m2 at the center • Diameter of flow core ≈ 40mm Pitot tube Gardon gage Numerical Modeling (Dr. Minghao) • Rotational and translational temperature, • 6500 K in the torch • 3500K in the test section Ref: Yu Minghao et al, “Thermochemical Nonequilibrium 2D Modeling of Nitrogen Inductively Coupled Plasma Flow,” Kyusyu University, 2015. 10 Objective of Research Investigate characteristics of plasma flow Up until now… Dynamic Pressure • 30 ~ 50 Pa at the center of the flow Heat Flux • 100 ~ 400kW/m2 at the center • Diameter of flow core ≈ 40mm Pitot tube Gardon gage Numerical Modeling (Dr. Minghao) • Rotational and translational temperature, • 6500 K in the torch • 3500K in the test section Ref: Yu Minghao et al, “Thermochemical Nonequilibrium 2D Modeling of Nitrogen Inductively Coupled Plasma Flow,” Kyusyu University, 2015. 11 Objective of Research Investigate characteristics of plasma flow Up until now… Dynamic Pressure • 30 ~ 50 Pa at the center of the flow Heat Flux • 100 ~ 400kW/m2 at the center • Diameter of flow core ≈ 40mm Numerical Modeling Current Investigation Spectroscopic measurement • Investigate chemical species in the plasma flow. • Experimentally estimate molecular temperatures by spectrum fitting. • Rotational and translational temperature, • 6500 K in the torch • 3500K in the test section Emission spectroscopic measurement 13 Spectroscopic Measurement Operating Conditions Mass Input Pressure Gas Flow Rate Power (kPa) (g/sec) (kW) N2 0.65 10 19 Specification of Spectrometer Manufacturer StellarNet Corp. Model BLUE-Wave UVNb Wavelength 200-1050 nm Grating 600 g/mm Resolution 0.50nm CCD 2048 pixel Observed Positions (mm) 14 Spectrum(A, B, C) N A B C N2(2+) N2+(1-) Unresolved contributions N2(1+) Spectra at C1, D1 and E1 (N2, 0.65g/sec, 10kW, 19kPa) 15 Comparison of C, D, E N2(1+) N2+(1-) Unresolved contributions Normalized Intensity N2(2+) C D E Spectra at E1, F1 and T1 (N2, 0.65g/sec, 10kW, 19kPa) Observed Positions 16 Temperature Estimation by SPRADIAN SPRADIAN ver1.5 • Multipurpose software package for radiation analysis • Developed for JAXA’s sample return mission (MUSES-C) to evaluate the radiation heating around its re-entry capsule Conditions of Calculation • Chemical species:N2 and N2+ • Temperature (Shape of emission spectrum is determined by rotational and vibrational temperatures) – Rotational Temp: 1,000K to 15,000K by 500K or 250K – Vibrational Temp: 1,000K to 15,000K by 500K or 250K JAXA MUSES-C 17 Spectrum Fitting Process 𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶𝑶 𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺 = 𝒂𝒂 × 𝑵𝑵𝟐𝟐 𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺 + 𝒃𝒃 × 𝑵𝑵+ 𝟐𝟐 𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺𝑺 + 𝒄𝒄 • Integrate • a, b, c: adjusted to reduce residual error by rootmean square method. Temperatures are determined from the most fitted combination of spectra. 18 Fitting Range (A, B, C, D) • Fitting Range: 280nm-480nm – – N strong emission intensity band spectra from molecules A B C D N2(2+) N2+(1-) Unresolved contributions N2(1+) Observed Positions 19 Result (A, B, C, D) • • Estimated temperatures of N2+ is consistent with the numerical modeling. Nitrogen plasma is close to local thermal equilibrium (Rotational Temp ≈ Vibrational Temp). Estimated rotational and vibrational temperature of N2+ N2+ N2 N2+ N2+ Pos A B C D Rotational, K 6,500 ± 1,000 8,500 ± 2,000 6,000 ± 1,000 5,000 ± 1,000 Vibrational, K 7,500 ± 2,000 7,500 ± 2,000 7,000 ± 1,500 5,500 ± 2,000 Estimated rotational and vibrational temperature of N2 N2 Comparison of numerical and observed spectra at C Pos A B C D Rotational, K 6,500 ± 5,000 8,500 ± 6,500 7,000 ± 5,000 6,500 ± 5,000 Vibrational, K 15,000 ± 7,000 15,000 ± 9,000 15,000 ± 7,000 15,000 ± 6,000 20 Fitting Range (E) • Fitting Range: 690nm-900nm – – strong emission intensity band spectra from molecules E Unresolved contributions N2(1+) N2+(1-) Observed Positions Spectrum at E (N2, 0.65g/sec, 10kW, 19kPa) 21 Estimated Temperature (E) • Nitrogen plasma is close to local thermal equilibrium. • The rotational and vibrational temperatures are nearly equal to the results of numerical modeling. N2 Pos Rotational, K Vibrational, K E 3,250 ± 1,750 4,250 ± 1,750 Comparison of numerical and observed spectra at T1 22 Spectrum Fitting (LTE) N2+ • C Spectrum Fitting is conducted with the assumption of LTE. N2 Estimated Temperatures (1000K to 15,000K by 200K) Pos A B C D E E Temperature, K 6,700 ± 1,000 8,300 ± 2,200 6,100 ± 1,000 5,500 ± 1,000 4,100 ± 1,000 N2 Flow enthalpy at T1: 4.9±1.2 MJ/kg Observed Positions 23 Radial Temperature Distribution • • • • Estimate the radial distribution of temperatures from E to E’ with the assumption of LTE. Radial distribution of spectra is modified by Abel inversion. Emission intensity significantly decreases from 40 mm to 60 mm. Diameter of the flow core: 40 mm. similar result with the heat flux measurement Radial Temperature Distribution from E to E’ 24 Temperature and Pressure • Pressure: High => local thermal equilibrium (Default: 19kPa) Low => local thermal equilibrium at C non-equilibrium at E Pressure and temperatures of N2+ at C (N2, 10kW, 0.65g/sec) Pressure and Temperatures of N2 at E (N2, 10kW, 0.65g/sec) 25 Summary and Future work Summary Spectrum • There are emission from N2(1+), N2(2+), N2+(1-) and N. • There is unresolved emission from 500 nm to 700 nm. Temperature Estimation • Nitrogen plasma is close to local thermal equilibrium. • Plasma torch: 6,500 K ~ 8,500 K • Test section: 4,000 K • Flow enthalpy: 4.9 MJ/kg • Pressure and temperature Plasma Torch – High pressure: local thermal equilibrium – Low pressure: non-equilibrium Future work • Investigate the unresolved emission. Test Section • Investigate the relationship between pressure and temperature. • Estimate temperatures of the air plasma. 26 Pressure and Spectrum • Emission intensity is different at different pressure • Chemical species are the same at different pressure. Pressure and spectra at C (N2, 10kW, 0.65g/sec) 27 Pressure and spectrum • • Chemical species are different at different pressure in shorter wavelength. Chemical reaction at low pressure is different from that at high pressure. Pressure and spectra at E (N2, 10kW, 0.65g/sec) 28 Error range of temperature estimation • Assume spectrum shape can be calculated within 5% error by SPRADIAN. ⇒ computed spectrum intensity (Ii) has 5% uncertainty. • The sum of the minimized performance function and the uncertainty gives the tolerable maximum value of the performance function. => tolerable temperature Performance function 𝑁𝑁 2 1 𝐼𝐼𝑖𝑖 𝑆𝑆 = � � − 1� 𝑁𝑁 𝐼𝐼(𝜆𝜆𝑖𝑖 ) 𝑖𝑖 i : Number of pixel Ii: Numerical Spectrum Ii(λi): Observed Spectrum Uncertainty in performance function 𝑁𝑁 2 𝐼𝐼𝑖𝑖 𝐼𝐼𝑖𝑖 𝛿𝛿𝛿𝛿 = � � − 1� × 0.05 𝑁𝑁 𝐼𝐼(𝜆𝜆𝑖𝑖 ) 𝐼𝐼(𝜆𝜆𝑖𝑖 ) 𝑖𝑖 Ref: Fujita et al, Spectroscopic Flow Evaluation in Inductively Coupled Plasma Wind Tunnel ,“Journal of thermo physics and heat transfer, 2008. 29 Radial Temperature Distribution Radial Temperature Distribution at T1 (N2, 10kW, 0.65g/sec, 19kPa) Radial Temperature Distribution at T1 (N2, 10kW, 0.65g/sec, 3.3kPa) 30 Previous Research Project 31 Reentry Trajectory Velocity vs. Altitude Comparison between flight data and prediction by the trajectory simulation Flight data obtained by secondary surveillance radar Prediction of the experimental vehicle with aeroshell (CB=15kg/m2) Prediction of only capsule without aeroshell (CB=500kg/m2) Flight data agree with prediction and flexible aeroshell demonstrated decelerating performance as predicted. Flexible aeroshell can decelerated at higher altitude than a conventional reentry capsule. TITANS 初期条件:高度400km円軌道(軌道速度7668m/s)から減速度:90m/sで軌道離脱 突入機諸元:機体重量15kg,エアロシェル直径2.5m,頭部直径0.5m,頭部曲率半径0.5m (従来型のカプセル(機体重量15kg,エアロシェルなし,機体直径0.5m,頭部曲率半径0.5m)と比較する.) <軌道離脱から再突入までの軌道の概略> <大気圏突入時の速度と高度の関係> TITANSの終端速度は7m/sで そのまま安全に緩降下できる 減速度90m/sで軌道離脱した場合, 地球を約半周した後に大気圏に突入する. TITANSは柔軟エアロシェルにより, 従来システムより高高度(高度100km 以上)から減速が開始される. TITANS <大気圏突入時の加速度履歴> TITANSは最大8Gの減速度を受ける(G環境は 従来システムと同等).突入機重量は15kgなので, エアロシェルにかかる総荷重は120kgf程度であ る.1mクラスのエアロシェルでは十分に耐えうる 荷重であるが,エアロシェルを大型化した場合に 関しては,今後実証が必要である. <大気圏突入時の淀み点熱流束履歴> 淀み点は最大熱流束130kW/m2 (輻射平衡温 度で1000℃相当)であり,従来システムに比べ, 1/5程度に抑えられている.ただ,エアロシェル は,700℃程度の温度を経験すると推定される. そのため現在の技術からのさらなる膜面材料 の高性能化が実利用時の有用性を高める. System Block Diagram A-gas (Center, Axial) B-gas (Around, Axial) Hand Valve ×3 Argon Gas Mass Flow Controller ×3 C-gas (Around, Helical) Manometer Manometer Threeway valve Air Gas Hand Valve ×3 Cooling Water System (Upper Manifold) Control Panel HighFrequency Power Source 4MHz,10kW Mass Flow Controller ×3 Auto-Matching Box Vacuum Pump Gate Opening Rate Controller Filter Coil (3 turns) Plasma Torch Auto-Ignition System Cooling Water System (Lower Manifold) Vacuum Valve (Controllable Gate Opening Rate) Manometer Hand Valve Hand Valve Leak Hand Valve Atmosphere Vacuum Chamber 35 Heat Flux Measurement 36 Heat Flux Measurement 37 38 Spectrum at F1 N2(1+) N2(2+) NI N2+(1-) Unresolved contributions Fig4. Spectra at F1(N2, 0.65g/sec, 10kW, 19kPa) 39 Spectrum(T1) Unresolved contributions Unresolved contributions N2(1+) N2+(1-) Fig5. Spectra at C1, D1 and E1 (N2, 0.65g/sec, 10kW, 19kPa) 40 Result (C1, D1, E1) • N2+: Thermal equilibrium (Rotational = Vibrational Pos • N2: Emission intensity is low => C1 large error range D1 N2+ E1 N2 N2+ F1 Table 6. Estimated Temperature N2+ Rotational, K 6,500±1,000 9,000 (+3,500/-2,500) 6,000 (+500/-1,000) 5,000 (±1,000) Vibrational, K 7,500 (+2000/-1,500) 7,500 (+3,500/-1,500) 7,000 (±1,500) 5,500 (+2,000/-1,000) N2 Rotational, K 6,500 (+8,500/-2,500) 8,500 (+6,500/-5,500) Vibrational, K 15,000 (+0/-7,000) 15,000 (+0/-9,000) E1 7,000 (+8,000/-3,000) 15,000 (+0/-6,500) F1 6,500 (+8,500/-2,500) 15,000 (+0/-6,000) Pos C1 D1 Comparison of numerical and observed spectra at E1 41 Fitting at LTE assumption • There is no large difference between numerical and experimental spectrum. Table. Temperature • The assumption of LTE is reasonable. N2 and N2+ Spectrum Fitting (at E1) Pos N2+ N2 C1 N2+ D1 E1 F1 T1 Rotational, K Vibrational, K 6,700 (±1,000) 8,300 (+2,200/-1,600) 6,100 (+800/-1,000) 5,500 (±1,000) 3,900 (±600) cp=1.2 (kJ/K・kg) Enthalpy 7.2~10MJ/kg 42 A B C