160°C

MCHH
Mold Temperature Controller High Temperature Type
Cascade Pump(Mechanical Seal)
Water Medium
Temperature Range
160°C
The heater of MCHH55 is 8kW.(12kW :Option)
The heater of MCHH88 is 12kW.(14kW :Option)
Summary
Mold temperature controller that supports 160°C temperatures by using water.
Since no oil is used as a medium, it is free from odors, contamination and effluent, and does not pollute the environment.
PV
SV
Operating Status
ALARM
RESET
ON/OFF MONITOR
Features
Alarm
Built-­in Booster Pump
FOR
SETTING
PV
SV
SFT
DWN
UP
ENT
Before Maintenance
In order for the mold temperature controller to secure a stable inner pressure, MCHH is provided with an electric booster pump as standard equipment. It exerts stable cooling capacity when cooling down from high temperature.
Energy Saving Design
It is designed for saving energy by starting the booster pump only when the medium is controlled at a temperature higher than 85°C.
Prevents Scaling
Using indirect cooling method, pumps will not be damaged. Using indirect cooling, pumps will not be damaged by scale.
Ensures higher accuracy in temperature control and high level of safety during operation. Reminders for periodical maintenance and other maintenance items can be easily set.
Temp Display/Setting:
Digital Display/Setting
Temp Controller:
Heating & Cooling PID Control
Input:
Memory:
SV1 SV2
Timer:
0
LCD Message Display:
Operation Status Alarm Periodical Maintenance
99hrs. 59min.(Turns ON After Setting)
Enviroment Friendry
Pump Performance Curve
Since no oil is used, this is an environment-­friendly mold temperature controller that dispenses with oil draining and eliminates oil evaporation during operation.
Painting is redundant with the improvement of surface gloss
60
Head
50
MCHH-88
30
MCHH-55
It responds also to molding by heating and cooling. Moreover, it is best suited for molding engineering plastics that require a high molding temperature.
50Hz
60Hz
0
0
30
Flow Rate
50
60
70
Outer Dimension
MCHH-­88
Unit:mm
3/8B
Pressure Control Valve
Water Supply Port
3/8B
3/8B
690
Water Drain Port
4
Medium Return Port
3/8B 4
Medium Feed Port
Temperature Controller
Pressure Gauge
38
680
Flow Diagram
Cooling Solenoid Valve
Water Drain Solenoid Valve
Water Drain Port
Thermostat forOverheat Prevention
Heat Exchanger
Water Level Gauge
(Electric Rod)
Pressure Switch
Pressure Control Valve
Medium Return Valve
Heater
Heater
Strainer
Pressure Gauge
Strainer
Mold
Drain
Water Supply Port
Non Return
Valve
Pressure Gauge
Booster Pump
Pump
Control Sensor
Medium Feed Valve
Temperature Controller
Open Relief Valve
Standard Specifications
Model
Power Supply
Voltage
Apparent Power
Breaker Capacity
Pressure
Water Supply
1
Flow Rate
Clean Water (Soft Water)
Medium
Operational Temperature Range
Water Supply Temperature
Magnet Pump
Motor
Pump
Output
Maximum Flow Rate
Mechanical Seal Pump
Motor
Pressur Pump
Output
Heater
1
Capacity
1
Material
Heater Box
L
Volume
Indirect Cooling
Cooling Method
Heating & Cooling PID Control
Temp Controller
Control Panel
K Type Thermocouple
Input
Digital Display/ Setting (Equipped with AT Function)
Temp Display/Setting
Medium Temperature Protective Function
Limiters of medium supply temperature are set for each model.
Safety function that prevents heating when there is no material
Heater Control Delay
Temperature Control Display (SV1, SV2)
Indication Operation Display
Heating Output Display Cooling output Display (Liquid Crystal Panel)
Operation Status, Alarm
Reverse-­Phase,Overwork of Pump, Sensor Failure ,Medium Low, Upper and Lower Limit Temperatures, Pressure Reduction
Fixed Type Thermostat
Overheat Prevention
Floatless Switch
Water Level Detector
Setting Pressure
Pressure Switch
B
Water Supply Port
Pipe
3/8B 1Hose Nipple +Strainer
B
Water Drain Port
3/8B
Rc(PT)3/8B 2Ball Valve
Rc(PT)3/8B 4Ball Valve
Medium Return Port
Rc(PT)3/8B 2Ball Valve
Rc(PT)3/8B 4Ball Valve
Outer Dimension
kg
Product Weight
50
1Hose Nipple
Medium Feed Port
About 100
60
50
6
50
60
200
*1. The MCHH-­88 is a model exclusive for 50Hz/60Hz. It cannot be used in regions where the frequency is different from 50Hz/60Hz.
The MCHH-­55 is a model common for both 50Hz and 60Hz.
*2. The capacity up of the heater is optional
*3. Water quality: Water quality standard level of supply water on the Japan Refrigeration and Air Conditioning Industry Association
(PH: The water which pH=6-­8 conductivity 50-­200 s/cm calcium silica, chlorine and iron aren't much contained in.)
*4. Piping is of standard type. It may differ depending on customer convenience.
*5. Pipes are not included in outer dimensions.
Options
Item
Code
Description
Replaced with basic model's open-­circuit voltage breaker. Prevents earth leakage accidents.
Leakage Breaker
An electronic buzzer to alarm with 70db sound.
Alarm Buzzer
1
Temperature Controller
NO input. For synchronous operation/remote control of molding machine.
External Control (Startup/Shutdown)
1
NO output. Reduces defects by early detection of troubles.
Alarm Output
PL
Alarm Indicator Light
Signals the alarm with a rotating light
External Sensor(Mold)
Cable 5m Sensor K
3.2
150L
Ring Joint
3.2
1/4B
External Sensor(Medium Return)
Sensor K. Checks returning temperature for stable molding.
Control using mold temperature.
380,400,415V/Compatible with 50Hz
Motor Voltage Options 400,440,460V/Compatible with 60Hz
Z
Custom Color
SV1/SV2 Switch(External Control Input)
Specify JPMA color or advise with color sample attached.
Manual Operation at SW panel. NO input. Prevents temperature drop when opening mold. Accelerate mold. Accelerate molding start-­up time.
The operation signal is sent to the relay contact.
Operation Signal
Manifold Options:4Way
The MCHH-­55 manifold is of heat-­resistant specification. (Ball valve material: SUS)
Manifold Options:6Way
The MCHH-­88 manifold is of heat-­resistant specification. (Ball valve material: SUS)
Heater Up Notes
1 (Equipped with male and female connectors) Option.
2 Choose either External Sensor (Mold) or External Sensor (Medium) Option.
3 Temperature sensor: 3.2 x L150mm, cable: 5m
Hose(Option)
Medium
Teflon Hose Set
Water&Oil
200
Max. Operating Temperature
Length
MCHH-55
1
MPa
Max.Pressure
m
Qty
(Quantity of 2-­Direction Set)
m
MC Option Matrix
h
Replace Interval
MCHH-88
SUS Blade
Protection
Temperature Controller
Hose Connection
w/Guard Spring
(to Prevent Hose Cracking)
Connecting Nipple Options
A
Model
Code No.
Straight Type
B
B
A
B
Notes
Straight
G
R
Options
B
Straight
G
R
Accessory
B
Straight
G
R
Accessory
1
24
2
3
Type
Type
Code
1.Please replace the hose periodically according to the replacement guideline. Teflon hoses is recommended for longer operation.
(The replacement guideline in this catalog is based on 24 hrs operation.)
2.To prevent accidents, the hose should be connected properly.
Please read the hose operation manual carefully.
3.When the hose is not connected properly, the replacement interval may
shorter than listed in guidelines. For details, please contact Matsui Mfg.
Hose Connection Diameter
A
L
L(Length)
m
A(Aperture)
R
m
R
m
R