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精密制御用減速機 - 日本電産シンポ
ች݅Сࣂဇถᡮೞ #*KIJ2TGEKUKQP4GFWEGT '42 UGTKGU INDEX ཎࣉ 㻞 Characteristics ࡸ 㻟 Model code ನᡯ 㻟 Structure ˺ѣҾྸ 㻠 Principle of speed reduction ૾᠃ׅӼểᡮࡇൔ 㻠 Direction of rotation and reduction ratio ࣱᏡɟᚁ 㻡 Performance table ݡඥɟᚁ 㻢 Dimensions table ᙌԼᢠܭ 㻣 Product selection 㻌㻌㻌㻌㻌䝣䝻䞊䝏䝱䞊䝖 㻣 Flowchart 㻌㻌㻌㻌㻌ᆺᘧ㑅ᐃ 㻤 Model selection 㻌㻌㻌㻌㻌㍈ཷ 㻥 Main bearing 㻌㻌㻌㻌㻌㧗㏿㍈ 㻝㻜 High speed shaft ᚨᚘɥỉදॖ 㻝㻝 Designing precautions 㻌㻌㻌㻌㻌ྲྀ㒊ᮦ䛾タィ 㻝㻝 Mounting parts design 㻌㻌㻌㻌㻌ྲྀᑍἲ⢭ᗘ 㻝㻝 Mounting parts dimensional tolerance 㻌㻌㻌㻌㻌䝪䝹䝖⥾䝖䝹䜽 㻝㻞 Bolt tightening torque 㻌㻌㻌㻌㻌₶ 㻝㻟 Lubrication ኵᡂ̊ 㻝㻠 Installation examples ܤμɥỉදॖ 㻝㻡 Safety precautions ̬ᚰ Warranty 1 㻝㻣 ἇὊἁἼἷὊἚ ഫ࢟ᾃ࠰Ⴘỉᡶ҄ Circulute Evolutionary improvement of gear teeth after 40 years ଐஜᩓငἉὅἯỉ২ᘐầ ဃỮẻоဃഫ࢟ 2ULJLQDOJHDUWRRWKSUR¿OHE\1LGHF6KLPSR 㻝㻥㻣㻡 ᖺ䛻⊂䛾䝃䞊䜽䝸䝳䞊䝖ṑᙧ䛾ෆ᥋ᆺ㐟ᫍῶ㏿ᶵ 䛂䝁䝻䝛䝑䝖ῶ㏿ᶵ䛃 䛜⏕䜎䜜䛶 㻠㻜 ᖺ䚹 䝃䞊䜽䝸䝳䞊䝖䛿䛥䜙 䛻㐍䜢㐙䛢䚸 ⢭ᐦไᚚ⏝ῶ㏿ᶵ䛜ᡂ䛧䜎䛧䛯䚹 ᘼṑ ᆺ䛾≉ᚩ䜢⏕䛛䛧䚸 䛂㧗ຠ⋡䛃 䛂䝊䝻䝞䝑䜽䝷䝑䝅䛃 䛂㟼㡢䛃 䛻ຍ䛘䛶䚸 ⏝㏵䛜ᗈ䛜䜛 䛂୰✵㍈䛃 䛻䛺䛳䛶䛔䜎䛩䚹 䝻䝪䝑 䝖䛾㛵⠇㥑ື䜔䚸 ᕤసᶵᲔ䛾ᚤ⣽䜲䞁䝕䝑䜽䝇䛻᭱㐺䛺㧗๛ ᛶῶ㏿ᶵ䛷䛩䚹 䈜䝃䞊䜽䝸䝳䞊䝖 䠄㻯㼕㼞㼏㼡㼘㼡㼠㼑䠅 䛸䛿 䠄㻯㼕㼞㼏㼘㼑䠅 䛸䜲䞁䝪䝸䝳䞊䝖 䠄㻵㼚㼢㼛㼘㼡㼠㼑䠅 䜢ྜᡂ 㻌㻌㻌㻌䛧䛯᪥ᮏ㟁⏘䝅䞁䝫䛾㐀ㄒ䛷䛩䚹 It was 1975 when "Coronet Reducers" with original gear tooth profile, Circulute, was born. 40 years later, through continuous improvement, a new generation reducer for high precision control is now introduced. Taking advantage of the circular internal gear VKDSHLWKDVJUHDWFKDUDFWHULVWLFVVXFKDVKLJKHI¿FLHQF\]HUR backlash", "low noise", and "available hollow shaft" which expands the usage options. The new high rigidity reducer is perfect for robot joints and precision indexing for machine tools. *The term "Circulute" is coined by Nidec-Shimpo, combining "circle" and "involute". ࢼஹỉἇὊἁἼἷὊἚഫ࢟ầᡶ҄ (YROXWLRQLQWKHWRRWKSUR¿OHRIWKHXQLTXH&LUFXOXWHJHDU ἉὅἯỼἼἊἜἽỉഫ࢟ 2ULJLQDOWRRWKSUR¿OHE\1LGHF6KLPSR ᭗ችࡇἠὊἢἕἁἻἕἉ +LJKDFFXUDF\ZLWK]HUREDFNODVK ἅὅἣἁἚ &RPSDFWVL]H ᭗бࣱ +LJKULJLGLW\ ᩺᪦ /RZQRLVH ᭗јྙ +LJKHI¿FLHQF\ ɶᆰλщ᠆ KROORZLQSXWVKDIW 2 ࡸὉ ನᡯ Model code 䞉 Structure ࡸ Model code ER 025 P G 059 A 䝞䞊䝆䝵䞁 㻭 ῶ㏿ẚ Ratio 㻝㻛㻡㻥㻘㻌㻝㻛㻤㻥㻘㻌㻝㻛㻝㻝㻥 ₶ Lubrication 㻳 䠖 䜾䝸䞊䝇₶ 䝅䝸䞊䝈ྡ Series name 㻱㻾㻙㻼 䝅䝸䞊䝈 䝃䜲䝈 )UDPHVL]H 㻜㻞㻡㻘㻌㻜㻠㻞㻘㻌㻜㻤㻜㻘㻌㻝㻟㻜 ನᡯ Structure 3 Grease lubrication Version ˺ѣҾྸ Ὁ ૾᠃ׅӼểถᡮൔ Principle of speed reduction 䞉 Direction of rotation and reduction ratio ˺ѣҾྸ Principle of speed reduction 䜲䞁䝍䞊䝘䝹䝢䞁 internal pin 䐟䜲䞁䝍䞊䝘䝹䛜ᅛᐃ䛥䜜䛯≧ែ䛷䚸 㧗㏿㍈䜢ᅇ㌿䛥䛫䜛䛸㧗㏿㍈ 㻌㻌㻌㻌䛻ಀྜ䛥䜜䛯೫ⰺ䝻䞊䝷䝧䜰䝸䞁䜾䜒ྠ᪉ྥ䛻ᅇ㌿䛧䜎䛩䚹 䜻䝱䝸䜰䝢䞁 carrier pin 㧗㏿㍈ high speed input shaft 䜲䞁䝍䞊䝘䝹 :LWKWKHUHGXFHUFDVHLQWHUQDOJHDU¿[HGWKHURWDWLRQRIWKHKLJKVSHHG shaft makes the eccentric bearing to revolve. 䐠೫ⰺ䝻䞊䝷䝧䜰䝸䞁䜾䛸㐟ྜ㌿䛜䜚≧ែ䛻䛒䜛䝩䜲䝹䛿೫ⰺ㐠ື 㻌㻌㻌㻔 බ㌿ 㻕 䛧䛺䛜䜙䚸 䜲䞁䝍䞊䝘䝹䝢䞁䛸㡰ḟჶ䜏ྜ䛔䜎䛩䚹 7KHZKHHOPRYDEO\¿WWRWKHHFFHQWULFEHDULQJURWDWHVDFWXDOO\DQ eccentric revolution movement) while engaging with the internal gear pins one by one. ೫ⰺ䝻䞊䝷䝧䜰䝸䞁䜾 eccentric roller bearing 䝩䜲䝹 wheel 㧗㏿㍈ᅇ㌿ゅ㻩㻜㼻 㧗㏿㍈ᅇ㌿ゅ㻩㻝㻞㻜㼻 㧗㏿㍈ᅇ㌿ゅ㻩㻞㻠㻜㼻 㧗㏿㍈ᅇ㌿ゅ㻩㻟㻢㻜㼻 䐡㧗㏿㍈䛜 㻝 ᅇ㌿䛩䜛䛸䚸 䝩䜲䝹䛿䜲䞁䝍䞊䝘䝹䛸䛾ṑᩘᕪศ䛰 㻌㻌㻌䛡㧗㏿㍈䛾ᅇ㌿᪉ྥ䛸䛿㏫᪉ྥ䛻ᅇ㌿ 㻔 ⮬㌿ 㻕 䛧䜎䛩䚹 When the high speed input shaft completes one full rotation, the wheel slowly rotates in the opposite direction, by the gear teeth count differential. 䐢䝩䜲䝹䛿㧗㏿䛷බ㌿䛧䛺䛜䜙ྠ䛻ప㏿䛷⮬㌿䛧䛶䛚䜚䚸 䛣䛾䝩 㻌㻌㻌䜲䝹䛾⮬㌿䛿䜻䝱䝸䜰䝢䞁䛻䜘䜚ఏ㐩䛥䜜䚸ప㏿㍈䛻ฟຊ䛥䜜䜎䛩䚹 The wheel revolves at high speed while rotating at slow speed. The slow URWDWLRQLVWUDQVPLWWHGRXWWRWKHORZVSHHGVKDIWRXWSXWÀDQJHWKURXJK the carrier pins. high speed shaft rotation angle 䐣䛣䛾ሙྜ䛾ῶ㏿ẚ䡅㻌䛿䚸 䜲䞁䝍䞊䝘䝹䛾ṑᩘ 㻔 䜲䞁䝍䞊䝘䝹䝢䞁䛾 㻌㻌㻌ᩘ 㻕 䠙䠪䚸 䝩䜲䝹䛾ṑᩘ䠙䡊䛸䛩䜛䛸䚸 ḟᘧ䛸䛺䜚䜎䛩䚹 The reduction ratio (i) is calculated according to the equation below, where N is the number of internal gear pins, n is the wheel gear count. 㼕㻌㻩 㻺㻌㻙㻌㼚 㼚 ૾᠃ׅӼểถᡮൔ Direction of rotation and reduction ratio 㼕㼚㼠㼑㼞㼚㼍㼘㻌㼓㼑㼍㼞㻌㻔㼞㼑㼐㼡㼏㼑㼞㻌㼏㼍㼟㼑㻕㻌䟺㼤㼑㼐㻌㼍㼚㼐㻌㼘㼛㼣㻌㼟㼜㼑㼑㼐㻌䟻㼍㼚㼓㼑㻌㼛㼡㼠㼜㼡㼠 㼛㼡㼠㼜㼡㼠㻌㼞㼛㼠㼍㼠㼕㼛㼚㻌㼕㼟㻌㼛㼜㼜㼛㼟㼕㼠㼑㻌㼐㼕㼞㼑㼏㼠㼕㼛㼚㻌㼛㼒㻌㼕㼚㼜㼡㼠㻌㼞㼛㼠㼍㼠㼕㼛㼚 㼞㼍㼠㼕㼛 䈜㧗㏿㍈ධຊ 䈜 㻾 䛿ῶ㏿ᶵᵝ⾲䛾ῶ㏿ẚ 㼘㼛㼣㻌㼟㼜㼑㼑㼐㻌䟻㼍㼚㼓㼑㻌䟺㼤㼑㼐㻌㼍㼚㼐㻌㼕㼚㼠㼑㼞㼚㼍㼘㻌㼓㼑㼍㼞㻌㻔㼞㼑㼐㼡㼏㼑㼞㻌㼏㼍㼟㼑㻕㻌㼛㼡㼠㼜㼡㼠 㼛㼡㼠㼜㼡㼠㻌㼞㼛㼠㼍㼠㼕㼛㼚㻌㼕㼟㻌㼟㼍㼙㼑㻌㼐㼕㼞㼑㼏㼠㼕㼛㼚㻌㼍㼟㻌㼕㼚㼜㼡㼠㻌㼞㼛㼠㼍㼠㼕㼛㼚 㼞㼍㼠㼕㼛 * In both cases, input is from the high speed shaft * Letter 'R' represents the 'Ratio' value in the performance table, next page. (59, 89 or 119) 4 ࣱᏡɟᚁ Performance table ࣱᏡᘙ Performance Table 䝃䜲䝈 ῶ㏿ẚ 㻿㼕㼦㼑 㻾㼍㼠㼕㼛 㻾 䈜㻝 ᐃ᱁ฟຊ 䝖䝹䜽 ᐃ᱁ฟຊ ᅇ㌿㏿ᗘ チᐜຍῶ㏿ 䝖䝹䜽 㻾㼍㼠㼑㼐㻌㼛㼡㼠㼜㼡㼠 㻾㼍㼠㼑㼐㻌㼛㼡㼠㼜㼡㼠 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼍㼏㼏㼑㼘㼑㼞㼍㼠㼕㼛㼚 㼠㼛㼞㼝㼡㼑 㼟㼜㼑㼑㼐 㻛㻌㼐㼑㼏㼑㼘㼑㼞㼍㼠㼕㼛㼚㻌㼠㼛㼞㼝㼡㼑 䈜㻟 䈜㻞 䠷㻺䞉㼙䠹 䠷㼞㼜㼙䠹 䠷㻺䞉㼙䠹 㠀ᖖ᭱ チᐜฟຊ 䝻䝇䝖䝰䞊䝅䝵䞁 ័ᛶ䝰䞊䝯䞁䝖 㔜㔞 䝖䝹䜽 ᅇ㌿㏿ᗘ 㻱㼙㼑㼞㼓㼑㼚㼏㼥㻌 㻭㼘㼘㼛㼣㼍㼎㼘㼑 㼟㼠㼛㼜㻌㼠㼛㼞㼝㼡㼑 㼛㼡㼠㼜㼡㼠㻌㼟㼜㼑㼑㼐 䈜㻠 䠷㻺䞉㼙䠹 㻡㻥 㻜㻞㻡㻼 㻤㻥 㻞㻠㻡 㻝㻡 㻢㻝㻟 㻝㻞㻞㻡 㻜㻤㻜㻼 㻝㻟㻜㻼 㻝㻡 㻝㻜㻞㻥 㻞㻜㻡㻤 㻠㻤 㼃㼑㼕㼓㼔㼠 䠷㼗㼓 䞉 㼏㼙㻞䠹 䠷㼗㼓䠹 㻝㻚㻜㻜 㻝㻚㻜 㻜㻚㻤㻠 㻞㻚㻣㻜 㻝㻚㻜 㻞㻚㻟㻟 㻝㻝㻥 㻟㻢 㻞㻚㻞㻜 㻡㻥 㻢㻜 㻥㻚㻜㻝 㻤㻥 㻣㻤㻠 㻝㻡 㻝㻥㻢㻜 㻟㻥㻞㻜 㻠㻜 㻝㻚㻜 㻣㻚㻥㻡 㻝㻝㻥 㻟㻜 㻣㻚㻡㻣 㻡㻥 㻡㻜 㻞㻢㻚㻤 㻤㻥 㻝㻞㻣㻠 㻝㻡 䈜 㻝㻌㻾㻌್䜢๓䝨䞊䝆䛾ᘧ䛻ධ䜜䛶ῶ㏿ẚ䜢ồ䜑䛶䛟䛰䛥䛔 䈜 㻞 ฟຊᅇ㌿㏿ᗘ 㻝㻡㼞㼜㼙 䛾䛻チᐜ䛩䜛್᭱ 䈜 㻟㻌㉳ື 䞉 Ṇ䛻チᐜ䛩䜛್᭱ 䈜 㻠㻌⾪ᧁ➼䛜స⏝䛧䛯䛻チᐜ䛩䜛್᭱ 䈜 㻡㻌ᐃ᱁䝖䝹䜽㽢㼼 㻟䠂㈇Ⲵ䛾䛽䛨䜜ゅ 㻟㻝㻤㻡 㻢㻟㻣㻜 㻟㻟 㻞㻡 㻠㻚㻟 㻜㻚㻣㻥 㻣㻞 㻠㻝㻞 㻝㻝㻥 5 䠷㼍㼞㼏㻙㼙㼕㼚䠹 㻠㻠 㻡㻥 㻤㻥 㻡㻤 㻹㼛㼙㼑㼚㼠㻌㼛㼒 㼕㼚㼑㼞㼠㼕㼍 䈜㻡 㻤㻤 㻝㻝㻥 㻜㻠㻞㻼 䠷㼞㼜㼙䠹 㻸㼛㼟㼠㻌㼙㼛㼠㼕㼛㼚 㻝㻚㻜 㻞㻟㻚㻠 㻞㻞㻚㻟 * 1 Reduction ratio is to be calculated by the formula in the previous page, using R value in this table. * 2 Maximum allowable value at the output speed of 15 rpm * 3 Maximum allowable value at starting and stopping * 4 Maximum allowable value when impact load is applied 7RUVLRQDOEDFNODVKRIRXWSXWVKDIWZLWKLQSXWVKDIW¿[HGZKHQWKHWRUTXHORDGLVFKDQJHG between ±3䠂 of rated torque 㻢㻚㻥 㻝㻞 㻞㻠 ݡඥɟᚁ Dimensions Table ݡඥᘙ Dimensions table 㻤㽢㻿㻰 㻸㼅 㻸㻸 㻸㻹 㻸㻺 㻸㻻 㻸㻽 㻸㻼 ධຊ㍈ヲ⣽ 㻸㻾 㻸㻭 input shaft detail 㻝㻢㽢㽣㻿㻭 㻤㽢㻿㻯 㽣㻸㻵 㽣㻸㻳㻔㻴㻣㻕 㽣㻸㻶㻔㼔㻣㻕 㻞㽢㻿㻮 㻸㼃 㻸㻿 㻔㻞㽢㻾㼏㻝㻛㻤㻕 䝃䜲䝈 㽣㻸㻴㻔㼔㻣㻕 㻸㼂 㻸㼁 㽣㻸㻲 㽣㻸㻰 㽣㻸㻱㻔㻴㻣㻕 㽣㻸㻯 㻸㻷 㽣㻸㻮㻔㼔㻣㻕 㻔㻸㼀㻕 㻸㼄 㻸㻭 㻸㻮 㻸㻯 㻸㻰 㻸㻱 㻸㻲 㻸㻳 㻸㻴 㻸㻵 㻸㻶 㻜㻞㻡㻼 㻝㻞㻟㻚㻡 㻝㻝㻟 㻝㻟㻟 㻥㻞 㻟㻠 㻝㻡 㻝㻡 㻞㻠 㻠㻜 㻝㻝㻟 㻜㻠㻞㻼 㻝㻠㻤 㻝㻟㻢 㻝㻡㻥 㻝㻝㻤 㻠㻡 㻞㻡 㻞㻡 㻟㻠 㻡㻡 㻝㻟㻢 㻜㻤㻜㻼 㻝㻣㻡 㻝㻢㻜 㻝㻤㻥 㻝㻠㻜 㻢㻜 㻟㻜 㻟㻜 㻠㻟 㻢㻤 㻝㻢㻜 㻝㻟㻜㻼 㻞㻟㻤 㻞㻞㻜 㻞㻡㻢 㻝㻣㻡 㻣㻜 㻠㻡 㻠㻡 㻡㻥 㻤㻣 㻞㻞㻜 䝃䜲䝈 㻸㻷 㻸㻸 㻸㻹 㻸㻺 㻸㻻 㻸㻼 㻸㻽 㻸㻾 㻸㻿 㻸㼀 㻜㻞㻡㻼 㻢㻣 㻢㻣 㻞㻜 㻞㻞㻚㻡 㻞㻟 㻝㻤㻚㻡 㻝㻟㻚㻡 㻝㻜 㻠㻚㻡 㻡 㻜㻠㻞㻼 㻤㻞 㻣㻢 㻞㻟㻚㻡 㻞㻢 㻞㻢 㻞㻞 㻝㻟 㻝㻜 㻡 㻡㻚㻡 㻜㻤㻜㻼 㻝㻜㻟 㻥㻞 㻞㻢㻚㻡 㻟㻠 㻟㻝 㻞㻠㻚㻡 㻝㻢 㻝㻜 㻢 㻢㻚㻡 㻝㻟㻜㻼 㻝㻟㻜 㻝㻜㻡 㻡㻡 㻞㻜 㻞㻥㻚㻡 㻡㻞㻚㻡 㻝㻝 㻝㻜 㻤 㻤㻚㻡 䝃䜲䝈 㻸㼁 㻸㼂 㻸㼃 㻸㼄 㻸㼅 㻿㻭 㻿㻮 㻿㻯 㻿㻰 㻜㻞㻡㻼 㻢㻞 㻥 㻠㻚㻡 㻝㻟㻚㻡 㻝㻥㻚㻡 㻡㻚㻡 㻹㻡 㻹㻝㻜 㽢 㻝㻞 㻹㻟 㽢 㻢 㻜㻠㻞㻼 㻣㻜㻚㻡 㻝㻝 㻢 㻢㻚㻡 㻞㻥㻚㻡 㻢㻚㻢 㻹㻢 㻹㻝㻞 㽢 㻝㻞 㻹㻟 㽢 㻢 㻜㻤㻜㻼 㻤㻡㻚㻡 㻝㻟 㻣 㻤 㻟㻢 㻤㻚㻤 㻹㻤 㻹㻝㻠 㽢 㻝㻠 㻹㻠 㽢 㻤 㻝㻟㻜㻼 㻥㻢㻚㻡 㻝㻢 㻝㻜 㻝㻞㻚㻡 㻡㻞 㻝㻝 㻹㻝㻜 㻹㻝㻢 㽢 㻞㻜 㻹㻡 㽢 㻝㻜 㻿㼕㼦㼑 㻿㼕㼦㼑 㻿㼕㼦㼑 㼇㼙㼙㼉 6 ᙌԼᢠܭ Product selection ἧἿὊἓἵὊἚ Flowchart ถᡮೞỆẦẦỦᒵவˑỉᄩᛐ ᒵவˑỉᙸႺẲ UHGXFHUORDGFRQGLWLRQFRQ¿UPDWLRQ load condition re-evaluation 䞉 ᖹᆒ㈇Ⲵ䝖䝹䜽䚷 䞉 ᭱㈇Ⲵ䝖䝹䜽 average torque load maximum torque load 䞉 ᖹᆒᅇ㌿㏿ᗘ䚷㻌㻌 䞉 ᭱㧗ᅇ㌿㏿ᗘ average rotation speed maximum rotation speed ถᡮೞỉࡸửˎᢠܭ tentative selection of a reducer model ݤԡỉᄩᛐ SDUWOLIHVSDQFRQ¿UPDWLRQ ィ⟬ᑑ䍻せồᑑ calculated life span 䍻 required life span NO YES ɼ᠆Ӗỉ౨᚛ main bearing evaluation チᐜ್䍻䝰䞊䝯䞁䝖 䞉 䜰䜻䝅䝱䝹Ⲵ㔜 allowable value 䍻 moment / axial load NO YES ᭗ᡮ᠆ỉ౨᚛ high speed shaft evaluation チᐜ್䍻䝰䞊䝯䞁䝖 䞉 䜰䜻䝅䝱䝹Ⲵ㔜 allowable value 䍻 moment / axial load YES NO ࡸỉᙸႺẲ model re-evaluation NO ถᡮೞỉࡸൿܭ reducer model is determined 7 YES Product selection ࡸᢠܭ Model selection 䐟㻌ῶ㏿ᶵ䛻䛛䛛䜛㈇Ⲵ᮲௳ 㻔 㐠㌿䝟䝍䞊䞁 㻕 䜢☜ㄆ䛧䜎䛩䚹 Operation data collection in preparation for life span calculation 㼀㻝 䠖 ຍ㏿䝢䞊䜽㈇Ⲵ䝖䝹䜽 㼚㻝 䠖 ຍ㏿ᖹᆒฟຊᅇ㌿㏿ᗘ 㼠㻝 䠖 ຍ㏿㛫 accelerating period 㼠㻞 䠖 ᐃᖖ㐠㌿㛫 accelerating periodaverage output speed during acceleration period peak torque load during acceleration 㼚㻞 䠖 ᐃᖖ㐠㌿ฟຊᅇ㌿㏿ᗘ 㼀㻞 䠖 ᐃᖖ㐠㌿㈇Ⲵ䝖䝹䜽 torque load during normal operation output speed during normal operation accelerating period 㼚㻟 䠖 ῶ㏿ᖹᆒฟຊᅇ㌿㏿ᗘ 㼠㻟 䠖 ῶ㏿㛫 㼀㻟 䠖 ῶ㏿䝢䞊䜽㈇Ⲵ䝖䝹䜽 peak torque load during deceleration average output speed during deceleration period decelerating period 㼚㻠 䠖 ฟຊᅇ㌿㏿ᗘ 㻩㻌㻜㼞㼜㼙 㼠㻠 䠖 Ṇ㛫 stoppage time 㼀㻠 䠖 Ṇ୰䛾㈇Ⲵ䝖䝹䜽 torque load during stoppage output speed = 0rpm 䐠㻌ᖹᆒ㈇Ⲵ䝖䝹䜽 㼀㼍㼛䚸 ᭱㈇Ⲵ䝖䝹䜽 㼀㼙㼛䚸 ᖹᆒฟຊᅇ㌿㏿ᗘ 㼚㼍㼛䚸 ᭱㧗ฟຊᅇ㌿㏿ᗘ 䚷㻌㻌㼚㼙㼛 䜢ୗᘧ䜘䜚⟬ฟ䛧䜎䛩䚹 ᭱㈇Ⲵ䝖䝹䜽 㼀㼙㼛 䛜チᐜຍῶ㏿䝖䝹䜽௨ୗ䚸 ᭱㧗ฟຊᅇ 㻌㻌㻌㻌㌿㏿ᗘ 㼚㼙㼛 䛜チᐜฟຊᅇ㌿㏿ᗘ௨ୗ䛷䛒䜛䛣䛸䜢☜ㄆ䛧䛶䛟䛰䛥䛔䚹 Using formulas below, determine average torque load (Tao), maximum torque load (Tmo), average output speed (nao), and maximum output speed (nmo) 3OHDVHFRQ¿UP7PRLVEHORZDOORZDEOHDFFHOHUDWLRQGHFHOHUDWLRQWRUTXHDQGQPRLVEHORZDOORZDEOHRXWSXWVSHHG 㼀㼍㼛㻌㻩㻌㻔 㼚㼍㼛㻌㻩 㼚㻝 䞉㼠㻝 䞉 㼨㼀㻝㼨㻝㻜㻛㻟 㻗 㼚㻞 䞉 㼠㻞 䞉 㼨㼀㻞㼨㻝㻜㻛㻟㻗 㼚㻟 䞉 㼠㻟 䞉 㼨㼀㻟㼨㻝㻜㻛㻟 㻟㻛㻝㻜 㻕 㼚㻝䞉㼠㻝㻗 㼚㻞 䞉 㼠㻞 㻗 㼚㻟 䞉 㼠㻟 㼚㻝 䞉 㼠㻝 㻗 㼚㻞 䞉 㼠㻞 㻗 㼚㻟 䞉 㼠㻟 㼠㻝㻗 㼠㻞 㻗 㼠㻟 㼀㼙㼛㻌㻩㻌㼨㼀㻝㼨㻘㻌㼨㼀㻞㼨㻘㻌㼨㼀㻟㼨㻘㻌㼨㼀㻠㼨 䛾್᭱ greatest among |T1|, |T2|, |T3|, |T4| 䠰䠍 䠰䠎 ㈇Ⲵ 㻔ฟຊ㻕 䝖䝹䜽 䠰䠐 㛫 䠰䠏 㼠㼛㼞㼝㼡㼑㻌㼘㼛㼍㼐 㼑㼘㼍㼜㼟㼑㼐㻌㼠㼕㼙㼑 㼚㼙㼛㻌㻩㻌㼚㻝㻘㻌㼚㻞㻘㻌㼚㻟 䛾್᭱ greatest among n1, n2, n3 䡊䠎 䐡㻌ῶ㏿ᶵ䛾ィ⟬ᑑ䜢ḟᘧ䜘䜚⟬ฟ䛧䜎䛩䚹 Using the equation below, the life span of the reducer is calculated 㻸㼔㻌㻩㻌㻢㻜㻜㻜 䞉 㼚㼛 㼀㼛 䞉 㻔㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻕㻝㻜㻛㻟 㼚㼍㼛 㼀㼍㼛 ฟຊ ᅇ㌿ ㏿ᗘ 㼛㼡㼠㼜㼡㼠㻌㼟㼜㼑㼑㼐 䡊䠍 䡐䠍 䡐䠎 䡊䠏 䡐䠏 䡊䠐 䡐䠐 㛫 㼑㼘㼍㼜㼟㼑㼐㻌㼠㼕㼙㼑 㼀㼛 䠖 ῶ㏿ᶵ䛾ᐃ᱁ฟຊ䝖䝹䜽 rated output torque 㼚㼛 䠖 ῶ㏿ᶵ䛾ᐃ᱁ฟຊᅇ㌿㏿ᗘ rated output speed 䃖 8 Product selection ɼ᠆Ӗ Main bearing 䐟㻌ప㏿㍈䛻እ㒊䜘䜚䛛䛛䜛䝰䞊䝯䞁䝖 㻹㼛 䜢ḟᘧ䜘䜚ィ⟬䛧䜎䛩䚹 External moment applied to low speed axis, Mo, is to be calculated as follows. 㻹㼛㻌㻩㻌㻼㼞 䞉 㻸㼞䚷㻗䚷㻼㼠 䞉 㻸㼠 㻼㼞㻌㻦 ప㏿㍈䛻䛛䜛䝷䝆䜰䝹Ⲵ㔜 Radial load on low speed axis 㻼㼠㻌㻦 ప㏿㍈䛻䛛䜛䜰䜻䝅䝱䝹Ⲵ㔜 Axial load on low speed axis 㻸㼞㻌㻦 ప㏿㍈䛻䛛䜛䝷䝆䜰䝹Ⲵ㔜⨨ Radial load application point on low speed axis 㻸㼠㻌㻦 ప㏿㍈䛻䛛䜛䜰䜻䝅䝱䝹Ⲵ㔜⨨ Axial load application point on low speed axis 䐠㻌እ㒊䝰䞊䝯䞁䝖䛚䜘䜃እ㒊䜰䜻䝅䝱䝹Ⲵ㔜䛜チᐜ䝰䞊䝯䞁䝖 㻙 チᐜ䜰䜻䝅䝱䝹Ⲵ㔜⥺ᅗෆ 䚷䚷䛸䛺䛳䛶䛔䜛䛛☜ㄆ䛧䛶䛟䛰䛥䛔䚹 External moment and external axial load must be less than the maximum allowable value. 䝃䜲䝈 㻿㼕㼦㼑 㻸㼍 㻸㼎 䠷㼙㼙䠹 䠷㼙㼙䠹 チᐜ䝰䞊䝯䞁䝖 チᐜ䜰䜻䝅䝱䝹Ⲵ㔜 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼙㼛㼙㼑㼚㼠 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼍㼤㼕㼍㼘㻌㼘㼛㼍㼐 䠷㻺䞉㼙䠹 䠷㻺䠹 㻜㻞㻡㻼 㻝㻟㻝 㻟㻞 㻣㻤㻜 㻞㻢㻝㻜 㻜㻠㻞㻼 㻝㻡㻠 㻟㻥㻚㻡 㻝㻢㻢㻢 㻡㻝㻥㻠 㻜㻤㻜㻼 㻝㻤㻥 㻠㻥 㻞㻝㻡㻜 㻢㻡㻟㻜 㻝㻟㻜㻼 㻞㻟㻢 㻢㻢㻚㻡 㻟㻠㻟㻜 㻝㻟㻜㻜㻜 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻯㼛㼚㼐㼕㼠㼕㼛㼚㻌㻽㼡㼕㼏㼗㻌㻳㼡㼕㼐㼑 Allowable axial load チᐜ䜰䜻䝅䝱䝹Ⲵ㔜㻔㻺㻕 ⏝᮲௳ぢ䛸䜚ᅗ Allowable moment 9 Product selection ᭗ᡮ᠆ High speed shaft 䐟㻌㧗㏿㍈䛻እ㒊䜘䜚䛛䛛䜛䝰䞊䝯䞁䝖 㻹㼕 䜢ḟᘧ䜘䜚ィ⟬䛧䜎䛩䚹 External moment applied to high speed input shaft, Mi, is to be calculated as follows. 㻹㼕㻌㻩㻌㼃㼞 䞉 㻷㼞䚷㻗䚷㼃㼠 䞉 㻷㼠 㼃㼞㻌㻦 㧗㏿㍈䛻䛛䜛䝷䝆䜰䝹Ⲵ㔜 Radial load on high speed axis 㼃㼠㻌㻦 㧗㏿㍈䛻䛛䜛䜰䜻䝅䝱䝹Ⲵ㔜 Axial load on high speed axis 㻷㼞㻌㻦 㧗㏿㍈䛻䛛䜛䝷䝆䜰䝹Ⲵ㔜⨨ Radial load application point on high speed axis 㻷㼠㻌㻦 㧗㏿㍈䛻䛛䜛䜰䜻䝅䝱䝹Ⲵ㔜⨨ Axial load application point on high speed axis 䐠㻌እ㒊䝰䞊䝯䞁䝖䛚䜘䜃እ㒊䜰䜻䝅䝱䝹Ⲵ㔜䛜チᐜ䝰䞊䝯䞁䝖 㻙 チᐜ䜰䜻䝅䝱䝹Ⲵ㔜⥺ᅗෆ 㻌㻌㻌㻌㻌䛸䛺䛳䛶䛔䜛䛛☜ㄆ䛧䛶䛟䛰䛥䛔䚹 External moment and external axial load must be less than the maximum allowable value. 䐡㻌⾲䛻グ㍕䛥䜜䛶䛔䛺䛔ᅇ㌿㏿ᗘ 㼚㼤 䛾ሙྜ䛾チᐜ䝰䞊䝯䞁䝖 㻹㼞㼤 䛚䜘䜃 㻌㻌㻌㻌 チᐜ䜰䜻䝅䝱䝹Ⲵ㔜 㼃㼠㼤 䛿ḟᘧ䛻䛶⿵䛷䛝䜎䛩䚹 Allowable moment, Mrx, and allowable axial load, Wtx, for a speed, nx, can be approximately interpolated by the following equations. 㻝㻣㻤㻡 㻹㼞㼤㻌㻩㻌㻹㼞㻝㻣㻤㻡㻌䞉 㻔㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻕㻝㻛㻟 㼚㼤 㻝㻣㻤㻡 㼃㼠㼤㻌㻩㻌㼃㼠㻝㻣㻤㻡㻌䞉 㻔㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻌㻕㻜㻚㻡㻝 㼚㼤 㻹㼞㻝㻣㻤㻡 䠖 ධຊᅇ㌿㏿ᗘ 㻝㻣㻤㻡㼞㼜㼙 䛾チᐜ䝰䞊䝯䞁䝖 Allowable moment at the input speed of 1785rpm 㼃㼠㻝㻣㻤㻡㻌䠖 ධຊᅇ㌿㏿ᗘ 㻝㻣㻤㻡㼞㼜㼙 䛾チᐜ䜰䜻䝅䝱䝹Ⲵ㔜 Allowable axial load at the input speed of 1785rpm 䝃䜲䝈 チᐜ䝰䞊䝯䞁䝖 チᐜ䜰䜻䝅䝱䝹Ⲵ㔜 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼙㼛㼙㼑㼚㼠 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼍㼤㼕㼍㼘㻌㼘㼛㼍㼐 㻷㼍 㻷㼎 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㻺䞉㼙䠹 䠷㻺䞉㼙䠹 㻿㼕㼦㼑 ධຊ ධຊ ධຊ ධຊ ධຊ ධຊ ධຊ ධຊ 㻡㻜㻜㼞㼜㼙 㻤㻤㻡㼞㼜㼙 㻝㻟㻟㻡㼞㼜㼙 㻝㻣㻤㻡㼞㼜㼙 㻡㻜㻜㼞㼜㼙 㻤㻤㻡㼞㼜㼙 㻝㻟㻟㻡㼞㼜㼙 㻝㻣㻤㻡㼞㼜㼙 䠷㻺䞉㼙䠹 䠷㻺䞉㼙䠹 䠷㻺䠹 䠷㻺䠹 䠷㻺䠹 䠷㻺䠹 㻜㻞㻡㻼 㻠㻢 㻝㻜㻚㻡 㻤㻚㻥 㻣㻚㻟 㻢㻚㻠 㻡㻚㻤 㻢㻢㻡 㻠㻥㻣 㻠㻜㻟 㻟㻠㻤 㻜㻠㻞㻼 㻡㻝 㻝㻟 㻝㻟 㻝㻝 㻥㻚㻠 㻤㻚㻢 㻥㻟㻞 㻢㻥㻣 㻡㻢㻡 㻠㻤㻣 㻜㻤㻜㻼 㻢㻟 㻝㻡 㻝㻢 㻝㻟 㻝㻝 㻝㻜 㻝㻞㻞㻤 㻥㻝㻣 㻣㻠㻠 㻢㻠㻞 㻝㻟㻜㻼 㻢㻥 㻝㻥 㻟㻞 㻞㻢 㻞㻟 㻞㻝 㻝㻤㻝㻠 㻝㻟㻡㻢 㻝㻜㻥㻥 㻥㻠㻤 ⏝᮲௳ぢ䛸䜚ᅗ 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻯㼛㼚㼐㼕㼠㼕㼛㼚㻌㻽㼡㼕㼏㼗㻌㻳㼡㼕㼐㼑 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼍㼤㼕㼍㼘㻌㼘㼛㼍㼐 㼃㼔㼑㼚㻌㼠㼔㼑㻌㼕㼚㼜㼡㼠㻌㼟㼜㼑㼑㼐㻌㼕㼟㻌㻝㻣㻤㻡㼞㼜㼙 㻭㼘㼘㼛㼣㼍㼎㼘㼑㻌㼙㼛㼙㼑㼚㼠 10 ᚨᚘɥỉදॖ Designing precautions ӕ˄ᢿỉᚨᚘ Mounting parts design 䐟㻌ῶ㏿ᶵ䜢ྲྀ䜚䛡䜛┦ᡭ㒊ᮦ䛾タィ䛿䚸 ῶ㏿ᶵ䛾እᙧᑍἲᅗ䛻グ㍕䛧䛶䛒䜛ᑍἲ䜢☜ㄆ䛧䛶⾜䛳䛶䛟䛰䛥䛔䚹 %HIRUHWKHGHVLJQLQJRIPRXQWLQJ¿[WXUHVIRUUHGXFHUVSOHDVHFDUHIXOO\UHYLHZWKHGLPHQVLRQWDEOHVRIWKHUHGXFHUV 䐠㻌䝰䞊䝍䜰䝎䝥䝍➼䛾ධຊ㒊䛾㒊ᮦ䛸㧗㏿㍈䛸䛾㛫䛻䛿䝅䞊䝹ᵓ㐀䜢‽ഛ䛧䛶䛟䛰䛥䛔䚹 Please design sealing structure between the input shaft and its mating parts, such as motor adaptor. 䐡㻌ῶ㏿ᶵ䛸┦ᡭ㒊ᮦ䛸䛾᥋ྜ㒊䛿䚸 ୗ⾲䛾ᾮ≧䜺䝇䜿䝑䝖➼䛾䝅䞊䝹䜢⏝䛧䛶䛟䛰䛥䛔䚹 Please use sealing agent such as the liquid gasket in the table below, at the joint between reducer and mating parts. 䐢㻌ῶ㏿ᶵ䛾ྲྀጼໃ➼䜢⪃៖䛧䚸 ྲྀ㒊ᮦ䛻⤥⬡ཱྀ䛾タ⨨䜢᳨ウ䛧䛶䛟䛰䛥䛔䚹 3OHDVHFRQVLGHUEXLOGLQJWKHJUHDVHVXSSO\GUDLQRSHQLQJVLQWKHPRXQWLQJ¿[WXUHVGHSHQGLQJRQWKHDQJOHLQZKLFKWKHUHGXFHULVLQVWDOOHG 䈜ῶ㏿ᶵ䛾ฟຊ䝣䝷䞁䝆ഃ䛛䜙䛾䜾䝸䞊䝇䛾⤥⬡䛿䛷䛝䜎䛫䜣䛾䛷ὀព䛧䛶䛟䛰䛥䛔䚹 3OHDVHQRWHWKDWJUHDVHFDQQRWEHDGGHGRUGUDLQHGIURPRXWSXWÀDQJHVLGH 䈜ῶ㏿ᶵ䛾䜲䞁䝍䞊䝘䝹እ࿘䛻䜾䝸䞊䝇䛾⤥⬡ཱྀ 㻔㻾㼏㻝㻛㻤㻕 䜢 㻞 䞃ᡤタ䛡䛶䛔䜎䛩䛜䚸 䛣䛾 㻞 䞃ᡤ䛰䛡䛷䛿ᚲせ㔞䜢ሸ 㻌㻌㻌䛷䛝䛺䛔ሙྜ䛜䛒䜚䜎䛩䛾䛷ὀព䛧䛶䛟䛰䛥䛔䚹 3OHDVHQRWHWKDWVXI¿FLHQWIHHGLQJRIJUHDVHPD\QRWEHSRVVLEOHIURPWKHEXLOWLQLQOHWKROHVDWWKHFLUFXPIHUHQFHRIWKHUHGXFHUFDVH ᥎ዡᾮ≧䜺䝇䜿䝑䝖 䝯䞊䜹䞊 ᛶ㉁ 䞉 ⏝㏵ 㻾㼑㼏㼛㼙㼙㼑㼚㼐㼑㼐㻌㼘㼕㼝㼡㼕㼐㻌㼓㼍㼟㼗㼑㼠 㻹㼍㼚㼡㼒㼍㼏㼠㼡㼞㼑㼞 㻯㼔㼍㼞㼍㼏㼠㼑㼞㼕㼟㼠㼕㼏㼟㻌㼍㼚㼐㻌㼍㼜㼜㼘㼕㼏㼍㼠㼕㼛㼚㼟 䝅䝸䝁䞊䞁⣔↓⁐䝍䜲䝥 㼀㻮㻝㻞㻜㻣㻰 䝇䝸䞊䝪䞁䝗 㻔 ᰴ 㻕 㼀㼔㼞㼑㼑㻮㼛㼚㼐㻌㻯㼛㻚㻘㻸㼠㼐㻚 㼀㻮㻝㻞㻝㻡 㻿㼕㼘㼕㼏㼛㼚㼑㻙㼎㼍㼟㼑㻌㼟㼛㼘㼢㼑㼚㼠㻙㼒㼞㼑㼑㻌㼠㼥㼜㼑 䝅䝸䝁䞊䞁⣔↓⁐䝍䜲䝥㻌㻛㻌㖡 䞉 㖡ྜ㔠䜈䛾⏝ྍ 㻿㼕㼘㼕㼏㼛㼚㼑㻙㼎㼍㼟㼑㻌㼟㼛㼘㼢㼑㼚㼠㻙㼒㼞㼑㼑㻌㼠㼥㼜㼑㻛㻌㻯㼍㼚㼚㼛㼠㻌㼎㼑㻌㼡㼟㼑㼐㻌㼒㼛㼞㻌㼏㼛㼜㼜㼑㼞㻌㼛㼞㻌㼏㼛㼜㼜㼑㼞㻌㼍㼘㼘㼛㼥 ӕ˄ݡඥችࡇ Mounting parts dimensional tolerance 䐟㻌䝰䞊䝍➼䛾ධຊ㒊䛾᥎ዡྲྀ⢭ᗘ䛿䚸䜲䞁䝻䞊 䛂䃥䡂䛃 䜢ᇶ‽䛸䛧䛶ྠ㍈ᗘ 䛂䃥䡃䛃 ௨ୗ䛸䛧䛶䛟䛰䛥䛔䚹 䚷䚷ྲྀ⢭ᗘ䛜ᝏ䛔䛸䚸 ≉䛻ື䚸 㦁㡢䛾ཎᅉ䛸䛺䜚䜎䛩䚹 Recommended attachment coaxiality tolerance for the input device, such as motors, shall be less than "䃥g" in the table below, with respect to the spigot projection "䃥f". Attachment misalignment can cause vibration and noise. 䐠㻌䜲䞁䝍䞊䝘䝹䛾ྲྀ䛿䚸 䜲䞁䝻䞊 䛂䃥䠿䛃 䛒䜛䛔䛿 䛂䃥䡂䛃 䜢⏝䛧䛶䛟䛰䛥䛔䚹 For the attachment of reducer case, use spigot joint "䃥c" or "䃥f". 䐡㻌ప㏿㍈䜈䛾ྲྀ䛿䚸 䜲䞁䝻䞊 䛂䃥䠾䛃 䜢⏝䛧䛶䛟䛰䛥䛔䚹 )RUWKHDWWDFKPHQWWRORZVSHHGÀDQJHXVHVSLJRWMRLQW䃥b". 䐢㻌㧗㏿㍈䜈䛾ྲྀ䛿䚸 䜲䞁䝻䞊 䛂䃥䡀䛃 䛒䜛䛔䛿 䛂䃥䡁䛃 䜢⏝䛧䛶䛟䛰䛥䛔䚹 For the attachment to high speed input shaft, use spigot joint "䃥d" or "䃥e". 䝃䜲䝈 㻿㼕㼦㼑 㼎 㼏 㼐 㼑 㼒 㼓 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 㻜㻞㻡㻼 㻟㻠㻌㻴㻣 㻝㻝㻟㻌㼔㻣 㻝㻡㻌㻴㻣 㻞㻠㻌㼔㻣 㻝㻝㻟㻌㼔㻣 㻜㻚㻜㻟 㻜㻠㻞㻼 㻠㻡㻌㻴㻣 㻝㻟㻢㻌㼔㻣 㻞㻡㻌㻴㻣 㻟㻠㻌㼔㻣 㻝㻟㻢㻌㼔㻣 㻜㻚㻜㻟 㻜㻤㻜㻼 㻢㻜㻌㻴㻣 㻝㻢㻜㻌㼔㻣 㻟㻜㻌㻴㻣 㻠㻟㻌㼔㻣 㻝㻢㻜㻌㼔㻣 㻜㻚㻜㻟 㻝㻟㻜㻼 㻣㻜㻌㻴㻣 㻞㻞㻜㻌㼔㻣 㻠㻡㻌㻴㻣 㻡㻥㻌㼔㻣 㻞㻞㻜㻌㼔㻣 㻜㻚㻜㻟 11 Notice for designing ἮἽἚዸ˄ἚἽἁ Bolt tightening torque 䐟㻌ῶ㏿ᶵ䛾ྲྀ䛚䜘䜃ῶ㏿ᶵ䛾㧗 䞉 ప㏿㍈䜈䛾ྲྀ䛻䛿භゅ✰ 㻌㻌㻌㻌䝪䝹䝖䜢⏝䛧䚸 ྑ⾲䛾⥾䝖䝹䜽䛷⥾⤖䛧䛶䛟䛰䛥䛔䚹 For the installation of the reducer and for the attachment to the input shaft and RXWSXWÀDQJHSOHDVHXVHKH[VRFNHWEROWVDQGDSSO\WKHWLJKWHQLQJWRUTXHLQWKH table to the right. 䐠㻌භゅ✰䝪䝹䝖䛾⦆䜏㜵Ṇ䛚䜘䜃䝪䝹䝖ᗙ㠃䛾䜻䝈㜵Ṇ䛾䛯䜑䛻䚸 㻌㻌㻌㻌භゅ✰䝪䝹䝖⏝─䜀䛽ᗙ㔠䜢⏝䛥䜜䜛䛣䛸䜢᥎ዡ䛧䜎䛩䚹 Use of the conical spring washers is recommended for the prevention of loosening and scratching of the hex socket bolts. ἮἽἚዸኽỆợỦᚩܾˡᢋἚἽἁᚘምࡸ ⥾䝖䝹䜽 ⥾㍈ຊ 䝪䝹䝖 㼀㼕㼓㼔㼠㼑㼚㼕㼚㼓㻌㼠㼛㼞㼝㼡㼑 㼀㼕㼓㼔㼠㼑㼚㼕㼚㼓㻌㼍㼤㼕㼍㼘㻌㼒㼛㼞㼏㼑 䝃䜲䝈 㻮㼛㼘㼠㻌㼟㼕㼦㼑 䠷㻺䞉㼙䠹 䠷㻺䠹 㻹㻟 㻝㻚㻥 㻞㻥㻟㻜 㻹㻠 㻠㻚㻟 㻡㻝㻝㻜 㻹㻡 㻤㻚㻣 㻤㻞㻥㻜 㻹㻢 㻝㻡 㻝㻝㻣㻡㻜 㻹㻤 㻟㻢 㻞㻝㻝㻜㻜 㻹㻝㻜 㻣㻝 㻟㻟㻥㻢㻜 㻹㻝㻞 㻝㻞㻡 㻠㻤㻥㻜㻜 㻹㻝㻠 㻞㻜㻜 㻢㻣㻢㻤㻜 㻹㻝㻢 㻟㻝㻜 㻥㻞㻝㻟㻜 භゅ✰䝪䝹䝖 (hexagon socket bolt) 䠖 㻶㻵㻿㻌㻮㻝㻝㻣㻢 ᙉᗘ༊ศ (strength rating) 䠖 㻶㻵㻿㻌㻮㻝㻜㻡㻝 Calculation for the transmittable torque at the bolt joint 䐟㻌䝪䝹䝖⥾⤖䛻䜘䜛チᐜఏ㐩䝖䝹䜽䛿ḟᘧ䜘䜚ィ⟬䛧䜎䛩䚹 Calculation for the transmittable torque at the bolt joint 㼀 䠖 䝪䝹䝖⥾⤖䛻䜘䜛チᐜఏ㐩䝖䝹䜽 㻔㻺 䞉 㼙㻕 Transmittable torque at the bolt joint 㼀㻌㻩㻌㼚 䞉 㻲 䞉 䃛 䞉 㼚 䠖 ྲྀ䝪䝹䝖ᮏᩘ 㻔 ᮏ 㻕 㻰 㻞㻜㻜㻜 Number of bolts 㻲 䠖 䝪䝹䝖⥾㍈ຊ 㻔㻺㻕 Bolt tightening axial force 䃛㻦 ᦶ᧿ಀᩘ 㻔 䃛 㻩㻌㻜㻚㻝㻡㻕 )ULFWLRQFRHI¿FLHQW 㻰 䠖 䝪䝹䝖ྲྀ 㻼㻚㻌㻯㻚㻌㻰㻚㻌㻔㼙㼙㻕 Bolt attachment 䐠㻌ῶ㏿ᶵ䛾䝪䝹䝖⥾⤖㒊ྛ㒊䛾䝪䝹䝖䝃䜲䝈䚸 ᮏᩘ䚸 㻼㻚㻯㻚㻰㻚 䛚䜘䜃チᐜఏ㐩䝖䝹䜽䜢ୗ⾲䛻♧䛧䜎䛩䚹 7KHWDEOHEHORZVKRZVWKHEROWVL]HEROWFRXQWEROWFHQWHUGLDPHWHUDQGWUDQVPLWWDEOHWRUTXHDWUHGXFHUDWWDFKPHQWLQWHUIDFHV 䝃䜲䝈 㻿㼕㼦㼑 ῶ㏿ᶵྲྀ㒊 ప㏿㍈ྲྀ㒊 㻾㼑㼐㼡㼏㼑㼞㻌㼒㼞㼍㼙㼑㻌㼍㼠㼠㼍㼏㼔㼙㼑㼚㼠 㻸㼛㼣㻌㼟㼜㼑㼑㼐㻌䟻㼍㼚㼓㼑㻌㼍㼠㼠㼍㼏㼔㼙㼑㼚㼠 䝪䝹䝖ᮏᩘ ྲྀ 㻼㻚㻯㻚㻰㻚 チᐜఏ㐩䝖䝹䜽 䝪䝹䝖ᮏᩘ ྲྀ 㻼㻚㻯㻚㻰㻚 チᐜఏ㐩䝖䝹䜽 㻭㼘㼘㼛㼣㼍㼎㼘㼑 㻭㼘㼘㼛㼣㼍㼎㼘㼑 䝪䝹䝖䝃䜲䝈 㻺㼡㼙㼎㼑㼞㻌㼛㼒㻌㼎㼛㼘㼠㼟 䝪䝹䝖䝃䜲䝈 㻼㻚㻯㻚㻰㻚 㻼㻚㻯㻚㻰㻚 㻺㼡㼙㼎㼑㼞㻌㼛㼒㻌㼎㼛㼘㼠㼟 㼠㼞㼍㼚㼟㼙㼕㼠㼠㼕㼚㼓㻌㼠㼛㼞㼝㼡㼑 㻮㼛㼘㼠㻌㼟㼕㼦㼑 䠷ᮏ䠹 䠷㼙㼙䠹 䠷㻺䞉㼙䠹 㼠㼞㼍㼚㼟㼙㼕㼠㼠㼕㼚㼓㻌㼠㼛㼞㼝㼡㼑 㻮㼛㼘㼠㻌㼟㼕㼦㼑 䠷ᮏ䠹 䠷㼙㼙䠹 䠷㻺䞉㼙䠹 㻜㻞㻡㻼 㻹㻡 㻝㻢 㻝㻞㻟㻚㻡 㻝㻞㻞㻥 㻹㻝㻜 㻤 㻢㻣 㻝㻟㻢㻡 㻜㻠㻞㻼 㻹㻢 㻝㻢 㻝㻠㻤 㻞㻜㻤㻣 㻹㻝㻞 㻤 㻤㻞 㻞㻠㻜㻢 㻜㻤㻜㻼 㻹㻤 㻝㻢 㻝㻣㻡 㻠㻠㻟㻝 㻹㻝㻠 㻤 㻝㻜㻟 㻠㻝㻤㻟 㻝㻟㻜㻼 㻹㻝㻜 㻝㻢 㻞㻟㻤 㻥㻢㻥㻥 㻹㻝㻢 㻤 㻝㻟㻜 㻣㻝㻤㻢 㧗㏿㍈ྲྀ㒊 㻴㼕㼓㼔㻌㼟㼜㼑㼑㼐㻌㼕㼚㼜㼡㼠㻌㼟㼔㼍㼒㼠㻌㼍㼠㼠㼍㼏㼔㼙㼑㼚㼠 䝃䜲䝈 㻿㼕㼦㼑 䝪䝹䝖ᮏᩘ ྲྀ 㻼㻚㻯㻚㻰㻚 チᐜఏ㐩䝖䝹䜽 㻭㼘㼘㼛㼣㼍㼎㼘㼑 䝪䝹䝖䝃䜲䝈 㻺㼡㼙㼎㼑㼞㻌㼛㼒㻌㼎㼛㼘㼠㼟 㻼㻚㻯㻚㻰㻚 㼠㼞㼍㼚㼟㼙㼕㼠㼠㼕㼚㼓㻌㼠㼛㼞㼝㼡㼑 㻮㼛㼘㼠㻌㼟㼕㼦㼑 㻜㻞㻡㻼 㻹㻟 䠷ᮏ䠹 䠷㼙㼙䠹 䠷㻺䞉㼙䠹 㻤 㻝㻥㻚㻡 㻟㻠 㻜㻠㻞㻼 㻹㻟 㻤 㻞㻥㻚㻡 㻡㻞 㻜㻤㻜㻼 㻹㻠 㻤 㻟㻢 㻝㻝㻜 㻝㻟㻜㻼 㻹㻡 㻤 㻡㻞 㻞㻡㻥 12 Lubrication ๖ Lubrication 䐟㻌ᮏῶ㏿ᶵ䛿䚸 ฟⲴ䛻䜾䝸䞊䝇䜢ᑒධ䛧䛶䛚䜚䜎䛫䜣䚹 䛚ᐈᵝ䛻䛶ୗ⾲䛾᥎ዡ䜾䝸䞊䝇䜢䛤⏝ព䛾ୖ䚸 䚷䚷⤌㎸䛻ᚲせ㔞䜢ሸ䛧䛶䛟䛰䛥䛔䚹 This reducer model is shipped without the grease enclosed. Please prepare the recommended grease in the table below and ¿OOZLWKWKHUHTXLUHGDPRXQWGXULQJLQVWDOODWLRQ 䐠㻌ῶ㏿ᶵෆ䛾ᚲせᑒධ㔞䛿ୗ⾲䜢ཧ↷䛧䛶䛟䛰䛥䛔䚹 䛺䛚䚸 ୗ⾲䛻♧䛩ᚲせᑒධ㔞䛿ྲྀഃ䛸䛾✵㛫䜢 䚷䚷ྵ䜎䛺䛔ῶ㏿ᶵෆ䛾䜏䛾┠Ᏻ䛸䛺䛳䛶䛚䜚䜎䛩䛾䛷䚸 ྲྀጼໃ䛚䜘䜃ྲྀഃ䛾✵㛫䜒⪃៖䛧䛯䜾䝸䞊䝇 䚷䚷㔞䛸䛧䛶䛟䛰䛥䛔䚹 Please refer to the table below for the required grease amount. This required grease amount guideline accounts for inside the reducer only. Please put the attachment angle and the attachment spacing into considerations when determining the actual grease amount. 䐡㻌䜾䝸䞊䝇䛾䛿䚸 㐠㌿㛫 㻞㻜㻘㻜㻜㻜 㛫䜎䛯䛿 㻟 䡚 㻡 ᖺ䛻 㻝 ᅇ⾜䛳䛶䛟䛰䛥䛔䚹 Grease shall be replaced every 20,000 hours of operation or every 3-5 years. ᥎ዡ䜾䝸䞊䝇ྡ 䝯䞊䜹䞊 ⏝ ᗘ⠊ᅖ 㻾㼑㼏㼛㼙㼙㼑㼚㼐㼑㼐㻌㼓㼞㼑㼍㼟㼑 㻹㼍㼚㼡㼒㼍㼏㼠㼡㼞㼑㼞 㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻌㼞㼍㼚㼓㼑 䝬䝹䝔䞁䝥 㻲㼆㻌㻺㼛㻚㻜㻜 ༠ྠἜ⬡ 㻔 ᰴ 㻕 㻙㻝㻜 䡚 㻠㻜䉝㻌㻔 ࿘ᅖ ᗘ 㻕 㻹㼁㻸㼀㻱㻹㻼㻌㻲㼆㻌䉰 㻜㻜 㻷㼅㻻㻰㻻㻌㼅㼁㻿㻴㻵㻌㻯㻻㻚㻘㻸㼀㻰 㻙㻝㻜㻙㻠㻜䉝 㻔㼍㼙㼎㼕㼑㼚㼠㻌㼠㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑㻕 ᚲせᑒධ㔞 㻾㼑㼝㼡㼕㼞㼑㼐㻌㼍㼙㼛㼡㼚㼠㻌㼛㼒㻌㼓㼞㼑㼍㼟㼑 ✵㛫ᐜ✚ 䝃䜲䝈 㻵㼚㼠㼑㼞㼚㼍㼘㻌㼏㼍㼜㼍㼏㼕㼠㼥 㼒 㼔 㼕 㻿㼕㼦㼑 Ỉᖹ㍈ྲྀ 㻴㼛㼞㼕㼦㼛㼚㼠㼍㼘㻌㼟㼔㼍㼒㼠㻌㼕㼚㼟㼠㼍㼘㼘㼍㼠㼕㼛㼚 ᆶ┤㍈ྲྀ 㼂㼑㼞㼠㼕㼏㼍㼘㻌㼟㼔㼍㼒㼠㻌㼕㼚㼟㼠㼍㼘㼘㼍㼠㼕㼛㼚 ฟຊ㍈ୗྥ 㻻㼡㼠㼜㼡㼠㻌㼟㼔㼍㼒㼠㻌㼡㼜㼣㼍㼞㼐 䠷㼏㼏䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼙㼙䠹 䠷㼓䠹 䠷㼓䠹 䠷㼓䠹 㻜㻞㻡㻼 㻝㻝㻜 㻝㻝㻟 㻞㻟 㻝㻟㻚㻡 㻟㻡 㻡㻜 㻢㻜 㻜㻠㻞㻼 㻝㻢㻜 㻝㻟㻢 㻞㻠 㻢㻚㻡 㻡㻡 㻣㻜 㻤㻡 㻜㻤㻜㻼 㻞㻤㻜 㻝㻢㻜 㻞㻤㻚㻡 㻤 㻥㻡 㻝㻞㻡 㻝㻡㻜 㻝㻟㻜㻼 㻡㻣㻜 㻞㻞㻜 㻞㻢 㻝㻞㻚㻡 㻝㻥㻡 㻞㻡㻜 㻟㻜㻜 ✵㛫ᐜ✚䛾ᑐ㇟⠊ᅖ scope range (㻵㼚㼠㼑㼞㼚㼍㼘㻌㼏㼍㼜㼍㼏㼕㼠㼥) 䈜㻌ᅗ䛿ᆶ┤ྲྀ 㻔 ฟຊ㍈ୗྥ 㻕 *This diagram depicts vertical installation (output shaft facing down) 13 ฟຊ㍈ୖྥ 㻻㼡㼠㼜㼡㼠㻌㼟㼔㼍㼒㼠㻌㼐㼛㼣㼚㼣㼍㼞㼐 ኵᡂ̊ Installation examples 䖃 㻝 䖃 㻞 䝣䝷䞁䝆 ÀDQJH 䖃 㻟 䖃 㻠 䝧䝹䝖 belt 䝥䞊䝸 pulley ప㏿ഃ 㧗㏿ഃ low speed side high speed side 14 ܤμɥỉදॖ Safety precautions ᙌԼầПბẲộẲẺỤ Ὁ Ὁ Ὁ 3OHDVHFRQ¿UPWKHIROORZLQJLWHPVXSRQUHFHLSWRIWKHUHGXFHU 䞉 䛤ὀᩥ䛔䛯䛰䛝䜎䛧䛯ῶ㏿ᶵᆺ␒䛸฿╔䛧䛯ῶ㏿ᶵ䛾ᆺ␒ 㻌㻌㻔 ᮏయ㈞䛡䜒䛧䛟䛿ྠᲕ䛥䜜䛶䛔䜛㖭ᯈ䛻グ㍕ 㻕 䛜ྠ䛨 㻌㻌䛣䛸䜢☜ㄆ䛧䛶䛟䛰䛥䛔䚹 䞉 ῶ㏿ᶵᮏయ䛚䜘䜃ᒓရ 㻔 භゅ✰䝔䞊䝟䝥䝷䜾㽢 㻞 ಶ 㻕 䚷䛜䛒䜛䛣䛸䜢☜ㄆ䛧䛶䛟䛰䛥䛔䚹 䞉 㗵䛾Ⓨ⏕䚸 ᦆയ䛜䛺䛔䛛☜ㄆ䛧䛶䛟䛰䛥䛔䚹 䞉 ῶ㏿ᶵ䛾ಖ⟶䛒䜛䛔䛿⤌㎸䛻䝂䝭 䞉 ษ⢊䛺䛹䛾␗≀䛜 㻌㻌ῶ㏿ᶵෆ㒊䛻ධ䜙䛺䛔䜘䛖䛻ὀព䛧䛶䛟䛰䛥䛔䚹 ・Please make sure the model number you ordered matches the model number of the reducer you received. (Model number is on the tag plate, either included with the shipment or pre-attached to the reducer) ・Please make sure the accessories (tapered plugs with hexagon socket x 2pcs) are included with the reducer shipment. ・Please inspect for rust or damage. ・Please keep foreign materials such as dust or any loose particles away during the storage and/or assembling of the reducer. ੁ˄ẬẆ ᚨፗỆếẟề Please read before the installation. 䞉 ⏝⎔ቃ䛻䛴䛔䛶䛿ୗ⾲䜢ཧ↷䛟䛰䛥䛔䚹 ⏝⎔ቃ䜢‶ 㻌㻌䛯䛫䛺䛔ሙྜ䛒䜛䛔䛿≉Ṧ⎔ቃ 㻔 䜽䝸䞊䞁䝹䞊䝮䚸 㣗ရ⏝ 㻌㻌タഛ䚸 ⃰䜰䝹䜹䝸䚸 㧗ᅽẼ䛜䛛䛛䜛➼ 㻕 䛷䛤⏝䛥䜜䜛 㻌㻌ሙྜ䛿䚸 䛒䜙䛛䛨䜑ᘢ♫䛻䛤↷䛟䛰䛥䛔䚹 䞉 䛤⏝䛾ᅇ㌿㏿ᗘ䚸 䝖䝹䜽䛻䜘䛳䛶䛿㉳ືⰋ䛸䛺䜛ྍ⬟ 㻌㻌ᛶ䛜䛒䜚䜎䛩䛾䛷䚸㻌㻜䉝㏆䛷䛤⏝䛾㝿䛿䛤↷䛟䛰䛥䛔䚹 䞉 ῶ㏿ᶵ⾲㠃䛿ሬ䛺䛹䜢䛧䛶䛔䛺䛔⏕ᆅ䛾䜎䜎䛷䛩䚹 㻌㻌㻌䛚ᐈ䛥䜎䛻䛶ᚲせ䛻ᛂ䛨䛶ሬ䛺䛹䜢䛧䛶䛟䛰䛥䛔䚹 ࿘ᅖ ᗘ 㻭㼙㼎㼕㼑㼚㼠㻌㼀㼑㼙㼜㼑㼞㼍㼠㼡㼞㼑 ࿘ᅖ‵ᗘ 㻭㼙㼎㼕㼑㼚㼠㻌㻴㼡㼙㼕㼐㼕㼠㼥 㧗ᗘ ⎔ቃ᮲௳ 㻭㼘㼠㼕㼠㼡㼐㼑 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌 㻱㼚㼢㼕㼞㼛㼚㼙㼑㼚㼠 タ⨨ሙᡤ 㻻㼜㼑㼞㼍㼠㼕㼛㼚㻌㻿㼕㼠㼑 ・ Please refer to the table below for the operating environment.Please contact us before operation, if the operation environment does not satisfy these conditions or, operation is planned to be under special environment (e.g., used in a clean room, used for food processing equipments, exposed to concentrated alkaline or high pressure steam, etc.). ・Please contact us if the operation temperature is planned to be near 0℃ , because there is a possibility of starting GLI¿FXOW\GHSHQGLQJRQWKHVSHHGDQGWRUTXHORDG ・Reducer is delivered without surface coating or painting. Please apply surface treatment such as painting as needed. 㻜 䡚 㻠㻜䉝 㻤㻡䠂௨ୗ䚷㠀จ⤖ 㻮㼑㼘㼛㼣㻌㻤㻡㻑㻘㻌㻺㼛㻌㼏㼛㼚㼐㼑㼚㼟㼍㼠㼕㼛㼚㻚 ᶆ㧗 㻝㻘㻜㻜㻜㼙 ௨ୗ 㻮㼑㼘㼛㼣㻌㻤㻡㻑㻘㻌㻺㼛㻌㼏㼛㼚㼐㼑㼚㼟㼍㼠㼕㼛㼚㻚 ሻᇕ䜢ྵ䜎䛺䛔Ẽ䛾Ⰻ䛔ሙᡤ ᘬⅆᛶ 䞉 ⇿Ⓨᛶ 䞉 ⭉㣗ᛶ䜺䝇 䞉 Ẽ䛾䛺䛔㞺ᅖẼ Ỉ䛚䜘䜃ྛ✀ᾮయ䛾䛛䛛䜙䛺䛔ሙᡤ 㼟㼔㼍㼘㼘㻌㼎㼑㻌㼣㼑㼘㼘㻌㼢㼑㼚㼠㼕㼘㼍㼠㼑㼐㻌㼍㼚㼐㻌㼐㼡㼟㼠㻌㼒㼞㼑㼑㻚 㼟㼔㼍㼘㼘㻌㼎㼑㻌㼒㼞㼑㼑㻌㼛㼒㻌㼕㼚䟻㼍㼙㼙㼍㼎㼘㼑㻌㼙㼍㼠㼑㼞㼕㼍㼘㻘㻌㼑㼤㼜㼘㼛㼟㼕㼢㼑㻌㼙㼍㼠㼑㼞㼕㼍㼘㻘㻌㼏㼛㼞㼞㼛㼟㼕㼢㼑㻌㼓㼍㼟㻘㻌㼛㼞㻌㼟㼠㼑㼍㼙㻚 㼟㼔㼍㼘㼘㻌㼎㼑㻌㼜㼞㼛㼠㼑㼏㼠㼑㼐㻌㼒㼞㼛㼙㻌㼣㼍㼠㼑㼞㻌㼛㼞㻌㼛㼠㼔㼑㼞㻌㼘㼕㼝㼡㼕㼐㻌㼟㼡㼎㼟㼠㼍㼚㼏㼑㻚 ᢃ᠃ɶỉදॖ Please be aware of the following during the operation. 䞉 㐣㈇Ⲵ䛻䛺䜙䛺䛔䜘䛖䛻ὀព䛧䛶䛟䛰䛥䛔䚹 䞉 ᅇ㌿㏿ᗘ䛿つᐃ䛾ᅇ㌿㏿ᗘ䜢㉸䛘䛺䛔䜘䛖䛻䛧䛶䛟䛰䛥䛔䚹 䞉 ῶ㏿ᶵ䛾⾲㠃 ᗘ䛜 㻢㻜䉝䜢㉸䛘䛺䛔䜘䛖䛻ὀព䛧䛶䛟䛰䛥䛔䚹 䞉 ḟ䛾䜘䛖䛺ሙྜ䛿䚸 䛩䛠䛻㐠㌿䜢Ṇ䜑䛶Ⅼ᳨䛧䛶䛟䛰䛥䛔䚹 䈜㻌ᛴ䛻 ᗘ䛜ୖ䛜䜚䛿䛨䜑䛯 䈜㻌ᛴ䛻␗ᖖ㡢䜔ື䛜䛝䛟ฟ䛿䛨䜑䛯 䈜㻌ᛴ䛻ᅇ㌿ᩘ䛜Ᏻᐃ䛻䛺䜚䛿䛨䜑䛯 䞉 䛣䜜䜙䛾ཎᅉ䛿ḟ䛾㡯䛜⪃䛘䜙䜜䜎䛩䛾䛷䚸 ㏿䜔䛛䛻 㻌㻌ᑐฎ䛧䛶䛟䛰䛥䛔䚹 䈜㻌㐣㈇Ⲵ≧ែ䛻䛺䛳䛶䛔䛺䛔䛛 䈜㻌₶Ἔ䛾㊊䚸 ຎ䜎䛯䛿ᘢ♫᥎ዡရ௨እ䜢⏝䛧䛶䛔䛺䛔䛛 䈜㻌㍈ཷ䚸 䜼䝲䚸 ఏື㠃䛻ᦆയ䛿䛺䛔䛛 䈜㻌┦ᡭᶵᲔ䛸䛾㐃⤖䚸 ῶ㏿ᶵ䛾⤌䛡䛺䛹䛾᮲௳䛜ᝏ䛟䛺䛔䛛 15 ・Please watch for overloading situation. ・Please make sure the rotation speed is within the VSHFL¿FDWLRQ ・Please make sure the surface of the reducer is below 60䉝 ・Stop the operation immediately and inspect the device if following conditions are observed. *Abnormal temperature rise *Abnormal noise or vibration *Unstable rotational speed ・Please check for the following list of possible root causes for the abnormalities. *Overloading. ,QVXI¿FLHQWOXEULFDQW'HJUDGHGOXEULFDQW/XEULFDQWQRWRQ our recommendation list. *Any damage on bearings, gears, transmission interfaces. *Improper connection with mating parts. Improper installation of the reducers. Safety precautions ๖ሥྸ Lubricating procedure 䞉 ᮏῶ㏿ᶵ䛿䚸 䜾䝸䞊䝇₶᪉ᘧ䛷䛩䚹 䞉 ᕤሙฟⲴ䛻䜾䝸䞊䝇䜢ᑒධ䛧䛶䛔䜎䛫䜣䚹 䛚ᐈᵝ䛻䛶᥎ 㻌㻌ዡ䜾䝸䞊䝇䜢䛤‽ഛ䛾ୖ䚸 ሸ䛧䛶䛔䛯䛰䛟ᚲせ䛜䛒䜚䜎䛩 㻌㻌䛾䛷ὀព䛧䛶䛟䛰䛥䛔䚹 㻔 ヲ⣽䛿 㻝㻝䚸㻝㻟 䝨䞊䝆䜢ཧ↷䛟䛰䛥䛔 㻕 ・This reducer employs grease lubrication method. ・*UHDVHLVQRW¿OOHGLQDWWKHWLPHRIVKLSPHQWIURPIDFWRU\ Customer needs to prepare recommended grease and ¿OOLQ5HIHUWR3DQG3IRUGHWDLO Ўᚐ Disassembly 䞉 ῶ㏿ᶵ䛾ศゎ䚸 ⤌❧䛿⾜䜟䛺䛔䛷䛟䛰䛥䛔䚹 ・Please do not attempt to disassemble and reassemble. ଐỉໜ౨Ệếẟề Please routinely monitor for following items. 䞉 㐠㌿୰䛾ῶ㏿ᶵ䛾䜿䞊䝇 ᗘ䛜␗ᖖ䛻㧗䛟䛺䛔䛛䚹 䞉 ㍈ཷ䚸 䜼䝲㒊䛺䛹䛻␗ᖖ㡢䛿䛺䛔䛛䚹 䞉 ῶ㏿ᶵ䛻␗ᖖ䛺ື䛿䛺䛔䛛䚹 䞉 ₶Ἔ䛾₃䜜䛶䛔䜛ಶᡤ䛿䛺䛔䛛䚹 ・Over-heating of the reducer case ・Abnormal noise from bearing and gear ・Abnormal vibration from the reducer ・Lubricant leakage * If any abnormality is observed, please stop the operation immediately and contact us. 䈜㻌␗ᖖ⌧㇟䛜Ⓨ⏕䛧䛯ሙྜ䛿䚸 ┤䛱䛻㐠㌿䜢୰Ṇ䛧䛶䚸 㻌㻌㻌㻌ᘢ♫䜎䛷䛤㐃⤡䛟䛰䛥䛔䚹 ܭໜ౨Ệếẟề As a scheduled maintenance, please check for the following items. 䞉 ↓⌮䛺㈇Ⲵ≧ែ䚸 ␗ᖖᅇ㌿䛷䛺䛔䛛䚹 䞉 ῶ㏿ᶵྲྀ䝪䝹䝖䛺䛹䛿⦆䜣䛷䛔䛺䛔䛛䚹 䞉 㟁Ẽ⣔⤫䛻␗ᖖ䛿䛺䛔䛛䚹 䞉 ₶Ἔ䛾ලྜ䚹 ・Overloading situation. Irregular rotation. ・Reducer mounting bolt tightness ・Abnormality in electric system ・Lubricant problem * If any abnormality is observed, please stop the operation immediately and contact us. 䈜㻌␗ᖖ⌧㇟䛜Ⓨ⏕䛧䛯ሙྜ䛿䚸 ┤䛱䛻㐠㌿䜢୰Ṇ䛧䛶䚸 㻌㻌㻌㻌ᘢ♫䜎䛷䛤㐃⤡䛟䛰䛥䛔䚹 ࡑూ૾ඥ Scrapping 䞉 ῶ㏿ᶵ䜢ᗫᲠ䛩䜛ሙྜ䛿䚸 㒊ရ䜢ᮦ㉁ู䛻ศ㢮䛧䚸 ἲ௧ 䞉 ྛ 㻌㻌⮬య䛾᮲䛺䛹䛻ᚑ䛔䚸⏘ᴗᗫᲠ≀䛸䛧䛶ฎ⌮䛧䛶䛟䛰䛥䛔䚹 䞉 㒊ရ䛾ᮦ㉁䛿䚸 ḟ䛾 㻟 ✀㢮䛻ศ㢮䛷䛝䜎䛩䚹 䐟䝂䝮 䞉 ᶞ⬡⣔㒊ရ 䠖 䜸䜲䝹䝅䞊䝹䚸 䝧䜰䝸䞁䜾䛾䝅䞊䝹㒊䚸 㻌㻌㻌䝧䜰䝸䞁䜾䛾䝸䝔䞊䝘 䐠䜾䝸䞊䝇䠖㒊ရ䛻╔䛧䛶䛔䜛䜾䝸䞊䝇䛿䛔䛯ᕸ䛺䛹䛷ᣔ䛝ྲྀ䜚䚸 㻌㻌㻌Ἔ㢮䛸䛧䛶ᗫᲠ䛧䛶䛟䛰䛥䛔 䐡㕲⣔㒊ရ 䠖 ୖグ௨እ䛾㒊ရ ・When the reducer is scrapped, follow local government rules and dispose as industrial waste. ・Components are separated into three material groups as follows. ① Rubber・resin parts : Oil sealing, bearing sealing, bearing retainer. ② Grease : Wipe grease off with dry cloths and dispose as oil and grease waste. ③ Iron parts : Everything else. 16 ̬ᚰ Warranty ̬ᚰ Warranty 䐟ಖドᮇ㛫 䞉 〇ရ⣡ධᚋ䠍ᖺ㛫䜎䛯䛿㐠㌿㛤ጞᚋ 㻞㻘㻜㻜㻜 㛫䛾䛔䛪䜜 䚷䛛ඛ䛻฿㐩䛩䜛䜎䛷䛸䛔䛯䛧䜎䛩䚹 䐠ಖドෆᐜ 䞉 ಖドᮇ㛫୰䚸 ᘢ♫䛾㈐௵䛻䛚䛔䛶Ⓨ⏕䛧䛯〇ရ䛾ᨾ㞀䛾 䚷ሙྜ䛻㝈䜚䚸 ↓ൾ䛷ಟ⌮䜎䛯䛿௦᭰ရ䜢⣡ධ䛔䛯䛧䜎䛩䚹 䞉 ಖド⠊ᅖ䛿⣡ධ〇ရ༢య䛾䜏䛷䛩䚹 䞉 ௨ୗ䛾㈝⏝䛚䜘䜃ᦆᐖ䛿ಖド䛾⠊ᅖ䛻ྵ䜎䜜䜎䛫䜣䚹 㼍㻕 ᙜ〇ရ䛜䛾⨨➼䛸㐃⤖䜎䛯䛿⤌䜏㎸䜎䜜䛶䛔䜛ሙྜ 䚷䛾ᙜヱ⨨➼䛛䜙䛾ྲྀእ䛧䚸 ྲྀ䛡䚸 䛭䛾ᖏ䛩䜛ᕤ 䚷䚸 ㍺㏦䛺䛹䛻䛛䜛㈝⏝ 㼎㻕 ᙜ〇ရ䛾ᨾ㞀䛻䜘䜚⏝⪅䛻Ⓨ⏕䛧䛯⏝ᶵ䛾㐓ኻ䚸 䚷㻌ᴗົ䛾୰᩿➼䛻䜘䜛㛫᥋ⓗᦆᐖ 㼏㻕 䛭䛾୍ษ䛾ὴ⏕ⓗ䜎䛯䛿㝶ⓗᦆᐖ 䐡ಖド㐺⏝እ 䞉 ௨ୗ䛾ሙྜ䛿ಖド㐺⏝እ䛸䛔䛯䛧䜎䛩䚹 䜎䛯ୗグ䛾ሙྜ 㻌㻌㻌䛻䛚䛡䜛ಟ⌮䛿᭷ൾ䛸䛺䜚䜎䛩䚹 㼍㻕 㐺ᙜ䛺᮲௳䚸 ⎔ቃ䛚䜘䜃䛚ᐈᵝ䛾㐺ᙜ䛺ྲྀᢅ䛔䚸 㻌㻌㻌䛺䜙䜃䛻⏝䛻䜘䜛ሙྜ 㼎㻕 〇ရ䛾ᤣ䚸 䛾⨨➼䛸䛾㐃⤖䛾ලྜ䛻䜘䜛ሙྜ 㼏㻕 ᨾ㞀䛾ཎᅉ䛜⣡ධ〇ရ௨እ䛾⏤䛻䜘䜛ሙྜ 㼐㻕 ᘢ♫䛾ᣦᐃရ௨እ䛾₶䚸 ᾘ⪖ရ➼䛜ᮏ〇ရ䛻⏝ 㻌㻌㻌䛥䜜䛯ሙྜ 㼑㻕 ᘢ♫௨እ䛷䛾ᨵ㐀䜎䛯䛿ಟ⌮䛜䛺䛥䜜䛯ሙྜ 㼒㻕 ኳኚᆅ␗䚸 ⅆ⅏䚸 ␗ᖖ㟁ᅽ䛺䛹䛾ྍᢠຊ䛻䜘䜛ሙྜ 㼓㻕 ྲྀᢅㄝ᫂᭩䛾ὀព䛻䛩䜛ྲྀᢅ䛔䛻䜘䜚Ⓨ⏕䛧䛯ᨾ㞀䜎 㻌㻌㻌䛯䛿ಖᏲ⟶⌮䛜༑ศ䛷䛒䛳䛯䛯䜑Ⓨ⏕䛧䛯ᨾ㞀䛾ሙྜ 㼔㻕 ㍈ཷ䚸 䜸䜲䝹䝅䞊䝹➼䛾ᾘ⪖㒊ရ䛜ᦆ⪖䛧ྲྀ䜚䛘䜢せ 㻌㻌㻌䛩䜛ሙྜ 㼕㻕 䛭䛾ᙜ♫䛾㈐䜑䛻ᖐ䛩䛣䛸䛾䛷䛝䛺䛔⏤䛻䜘䜛ሙྜ 17 䐟 Warranty period 䞉 Warranty is up to one year after the delivery or 2000 hours of operation, whichever is sooner. 䐠 Warranty coverage 䞉 When the product malfunctions for the reasons attributed to our company, we will repair or replace it free of charge during the warranty period. 䞉 Scope of warranty is for the delivered product only. 䞉 Following expense and damage are outside this warranty a)Any expense associated with the removal of reducer from attached devices and mounting fixtures. Any expense associated with assembly and its related work and the freight, etc. b)Indirect cost incurred at the user, such as lost opportunities and operation intermission. c)All other secondary and contingent damage. 䐡 Warranty exemption 䞉 Following cases are not covered by the warranty. Repair may be possible in some cases for a fee. a)Parts are used in inadequate condition and environment. Parts are handled or used in inadequate manner by the user. b)Parts installation or the connection with other devices are not done correctly. c)The root cause of the problem is not the part delivered. d)Lubricant or other supply used are not items designated by us. e)There is a history of modification or repair done by somebody other than us. f)The problem is due to extraneous accidents such DVQDWXUDOGLVDVWHU¿UHHOHFWULFSRZHUVXUJHHWF g)The problem is from not following the operation manual, or from inadequate maintenance. h)The scheduled replacement of consumable components such as bearing, oil sealing, etc. i)All other circumstances where we are not at fault. ᾜᾔᾜᾞ 18 ଐஜᩓငǷȳȝ 㻌㻌㻌䛣䛾䜹䝍䝻䜾䛿㻞㻜㻝㻡ᖺ㻝㻝᭶⌧ᅾ䛾ෆᐜ䛷䛩䚹 㻌㻌㻌〇ရ䛾እほ䞉ᵝ䛺䛹䛿ᨵၿ䛾䛯䜑䛻ኚ᭦ 㻌㻌㻌䛩䜛䛜䛒䜚䜎䛩䚹 ᮏ♫䡡Ⴀᴗᮏ㒊㻌㻛㻌ி㒔ᗓ㛗ᒸிᕷ⚄㊊ᑎ⏣㻝䚷䛈㻢㻝㻣㻙㻜㻤㻟㻟䚷䚷ி㻌㒔㻔㻜㻣㻡㻕㻥㻡㻤㻙㻟㻢㻜㻤䚷㻲㻭㼄㻔㻜㻣㻡㻕㻥㻡㻤㻙㻟㻢㻠㻣 㻦㻝㻌㼀㼑㼞㼍㼐㼍㻌㻷㼛㼠㼍㼞㼕㻘㻌㻺㼍㼓㼍㼛㼗㼍㼗㼥㼛㻙㼏㼕㼠㼥㻘㻌㻷㼥㼛㼠㼛㻘㻌㻢㻝㻣㻙㻜㻤㻟㻟㻌㻶㼍㼜㼍㼚㻌㻌㻌㻼㼔㼛㼚㼑㻦㻌㻤㻝㻙㻣㻡㻙㻥㻡㻤㻙㻟㻢㻜㻤㻌㻌㻲㻭㼄㻦㻤㻝㻙㻣㻡㻙㻥㻡㻤㻙㻟㻢㻠㻣 䛤⏝䛾㝿䛿䚸ྲྀᢅㄝ᫂᭩䜢䜘䛟䛚 ㄞ䜏䛾ୖ䚸ṇ䛧䛟䛚䛔ୗ䛥䛔䚹 䖃㻌㻻㼡㼠㼟㼕㼐㼑㻌㼍㼜㼜㼑㼍㼞㼍㼚㼏㼑㻌㼍㼚㼐㻌㼐㼕㼙㼑㼚㼟㼕㼛㼚㼟㻌㼛㼒㻌㼠㼔㼑㻌㼜㼞㼛㼐㼡㼏㼠㼟㻌㼍㼞㼑㻌㼟㼡㼎㼖㼑㼏㼠㻌㼠㼛㻌㼏㼔㼍㼚㼓㼑㻌㼣㼕㼠㼔㼛㼡㼠㻌㼚㼛㼠㼕㼏㼑㻚㻌㼀㼔㼕㼟㻌㼏㼍㼠㼍㼘㼛㼓㼡㼑㻌㼔㼍㼟㻌㼎㼑㼑㼚㻌㼜㼞㼕㼚㼠㼑㼐㻌㼍㼟㻌㼛㼒㻌㻶㼡㼚㼑㻘㻌㻞㻜㻝㻡㻚 㻠㻜㻥㻢㻜㻭