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炭素繊維複合樹脂No2

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炭素繊維複合樹脂No2
Ⅳ⣲⧄⥔䛚䜘䜃௚䛾⧄⥔
」ྜᮦᩱ䚷㻺㼛㻞
䠎䠌䠍䠑䠋䠌䠕䠋䠍䠌㒊ศಟṇ
䠎䠌䠍䠏䠋䠍㻝䠋䠎䠐㻌➨䠏∧
䠄䠎䠌䠍䠎䠋䠍䠌䠋䠍䠒➨䠍∧䠅
㻹㼀㻻ᢏ⾡◊✲ᡤ䚷ᡤ㛗
ᱝ஭ᤩᖹ
㼑㻙㼙㼍㼕㼘䠖㼟㼙㼙㼍㼟㼡㼕㻬㼗㼕㼚㼑㼠㻙㼠㼢㻚㼚㼑㻚㼖㼜
㼁㻾㻝㻌㼔㼠㼠㼜㻦㻛㻛㼣㼣㼣㻚㼓㼑㼛㼏㼕㼠㼕㼑㼟㻚㼖㼜㻛㼙㼍㼟㼡㼕㼋㼟㼔㼛㼔㼑㼕㻛
㼁㻾㻞㻌㻌㼔㼠㼠㼜㻦㻛㻛㼣㼣㼣㻚㼓㼑㼛㼏㼕㼠㼕㼑㼟㻚㼖㼜㻛㼙㼍㼟㼡㼕㼟㼗㻛
ලయⓗ䛺㈨ᩱᵓᡂ
3Y2䠐సᡂ
䠍䠊⧄⥔」ྜᮦᩱ䛻⏝䛔䜙䜜䜛⧄⥔䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䠪䡋䠍
䠎䠊Ⅳ⣲⧄⥔䠄㻯㻲䠅䚸Ⅳ⣲⧄⥔」ྜᮦᩱ䛾ᴫせ䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠍
䠏䠊Ⅳ⣲⧄⥔」ྜ⇕◳໬ᛶᮦᩱ䠄㻯㻲㻾㻼㻕䛸䛭䛾ᡂᙧ᪉ἲ䚷䚷䚷䚷䚷㻌䠪䡋䠍
䠐䠊㛗⧄⥔」ྜ⇕ྍረᛶᮦᩱ䠄㻸㻲㻾㼀㻼㻕䛸䛭䛾ᡂᙧ᪉ἲ䚷䚷䚷䚷䚷䚷
䚷䚷㻯㻲㻾㼀㻼୰ᚰ䛷䛒䜛䛜䚸㻳㻲㻾㼀㻼䛺䛹䜒ྵ䜐䚹
䚷䠐䠊䠍䚷㻸㻲㻾㼀㻼䛾ᡂᙧ᪉ἲᴫせ䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠎
䚷䠐䠊䠎䚷㛗⧄⥔䝨䝺䝑䝖䠄㻸㻲㻼㻕䛚䜘䜃㻸㻲㻼䛛䜙䛾ᡂᙧ䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠎
䚷䠐䠊䠏䚷䜲䞁䝷䜲䞁㛗⧄⥔䝁䞁䝟䜴䞁䝗䠄㻸㻲㻼㻙㻰㻕䛾సᡂ䛸ᡂᙧ䚷䚷䚷䠪䡋䠎
䚷䚷䚷䚷䚷䛾㐃⥆ᡂᙧ
䚷䠐䠊䠐䚷⧄⥔⧊≀䚸䝬䝑䝖➼䛸ᶞ⬡䛾┤᥋୍యᡂᙧ䚷䚷䚷䚷䚷䚷䚷䚷䚷䠪䡋䠎
䚷䠐䠊䠑䚷䝅䞊䝖䠄䝥䝸䝥䝺䜾䠅䛾ᡂᙧ䛸䚸䝅䞊䝖䛛䜙䛾ᡂᙧ䚷䚷䚷䚷䚷䚷䠪䡋䠏
䚷䠐䠊䠒䚷䝅䞊䝖䛛䜙䛾⭾ᙇᡂᙧ䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠏
䠑䠊㻯㻲㻾㻼䚸㻯㻲㻾㼀㻼䜢౑⏝䛩䜛䝁䞁䝉䝥䝖䜹䞊䚸ヨస㌴䚸㔞㈍㌴䚷䚷㻌䠪䡋䠐
䠒䠊㻯㻲㻾㻼䚸㻯㻲㻾㼀㻼䛾஧ḟຍᕤ䚸䝸䝃䜲䜽䝹䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠐
䠓䠊㻯㻲௨እ䛾୺せ䛺⧄⥔」ྜᮦᩱ䠄ཧ⪃䠅䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷㻌䠪䡋䠑
䠔䠊䜎䛸䜑䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䚷䠪䡋䠑
䠐䠊㛗⧄⥔」ྜ⇕ྍረᛶᮦᩱ
䠄㻳㻲㻾㼀㻼䚸㻯㻲㻾㻼➼䠅䛸䛭䛾ᡂᙧ᪉ἲ
CFRTP䛾ᡂᙧ᪉ἲ䛾ከ䛟䛿䚸GFRTP䛸ඹ㏻䜎䛯䛿䛭䛾ᛂ⏝䛾䜒䛾䛜
኱㒊ศ䛷䛒䜚䚸⌧᫬Ⅼ䛷䛿䜎䛰CFRTP䛾ᡂᙧ䛻㐺⏝䛥䜜䛶䛔䛺䛔䜒䛾
䜒䛒䜛䚹䛣䜜䜙䜢ྵ䜑䛶ゎㄝ䛩䜛䚹
䠐䠊䠍䠊䠍䚷㛗⧄⥔」ྜ⇕ྍረᛶᮦᩱ䛾ᡂᙧ᪉ἲ䠉䠍
3Z04᭦᪂
᪉ἲ
఍♫䠋ྡ⛠
ഛ⪃
㛗⧄⥔䝨䝺䝑䝖
䠄䠨䠢䠣䠅䛾ᑕฟᡂᙧ
䞉䝎䜲䝉䝹䝫䝸䝬䞊
䞉ఫ཭໬Ꮫ➼ྛ♫
ᘬᢤ䛝ἲ䛷స䛳䛯䠒䠉䠍䠏mm䛾䝨䝺䝑䝖䜢
ᑕฟᡂᙧ
䜲䞁䝷䜲䞁㛗⧄⥔䝁䞁䝟䜴
䞁䝗సᡂ䚸ᡂᙧ䠄䠠䞊䠨䠢䠰䠅
ఫ཭໬Ꮫ
䠋䜲䞁䝷䜲䞁䠮䠯䠬䠩
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢సᡂ䛧䚸
❿ᆺ⥾䜑䛷ᑕฟ䝥䝺䝇ᡂᙧ
KraussMaffei䚷
䠋IMC
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢సᡂ䛧䚸
ᶓᆺ⥾䜑ᑕฟ
Dieffenbacher
䠋LFTDILC,CPI
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢సᡂ䛧䚸
ᢲฟရ䜢❿ᆺ⥾䜑䝥䝺䝇
䠪䠟䠟䠄䝘䝅䝵䝘䝹䝁䞁
䝫䝆䝑䝖䝉䞁䝍䞊䠅
ྠୖ
䞉ఫ཭໬Ꮫ/䠮䠯䠬䠩
㐃⥆⧄⥔⧊≀䚸䝬䝑䝖䛸⁐⼥ᶞ⬡䛾┤᥋ᡂ
ᙧ
䞉ὸ஭⏘ᴗ
㐃⥆⧄⥔⧊≀䛸䠰䠬䝅䞊䝖䛾䝥䝺䝇ᡂᙧ
䞉Ⲉᮌᕤᴗ➼
㐃⥆ᒙ⧄⥔䛸୙㐃⥆ᒙ⧄⥔䜢䝥䝺䝇ᡂᙧ
㐃⥆⧄⥔⧊≀䚸䝬䝑䝖䛸⁐
⼥ᶞ⬡䛾┤᥋ᡂᙧ
䠐䠊䠍䠊䠎䚷㛗⧄⥔」ྜ⇕ྍረᛶᮦᩱ䛾ᡂᙧ᪉ἲ䠉䠎
3Z04᭦᪂
᪉ἲ
఍♫䠋ྡ⛠
㐃⥆⧄⥔ᙉ໬䝅䞊䝖䛾䝥䝺
䝇ᡂᙧ䚸
䜎䛯䛿㐃⥆⧄⥔ᙉ໬䝅䞊䝖
䜎䛯䛿ணഛ㈿ᙧရ䜲䞁䝃䞊
䝖ᑕฟᡂᙧ
ഛ⪃
䞉䠭䠬䠟/GMT,㻳㻹㼀㼑㼤
⧄⥔ᙉ໬䝅䞊䝖䠄䝥䝸䝥䝺䜾䠅䛾䝥䝺䝇ᡂᙧ
䜎䛯䛿
⧄⥔ᙉ໬䝅䞊䝖䜎䛯䛿䛭䛾ணഛ㈿ᙧရ䜢
䜲䞁䝃䞊䝖䛧䛶⫼㠃䛛䜙ᑕฟᡂᙧ䛧䛶୍య
ᡂᙧ
䞉䠞䠫䠪䠠䠨䠝䠩䠥䠪䠝䠰䠡䠯
䚷䠋㼀㻱㻼㻱㼄
䞉KraussMaffei
䚷䠋FiberForm௚
䞉ᮾⰪᶵᲔ
䞉బ⸨㕲ᕤᡤ
㛗⧄⥔ᙉ໬䝅䞊䝖䛾⭾ᙇᡂ
ᙧ䠄䜴䜶䝑䝖ἲ䚸䝗䝷䜲ἲ䠅
㛗⧄⥔ᙉ໬䝅䞊䝖䛾ຍ⇕䚸⭾ᙇᡂᙧ
䠄䝥䝺䝇ᡂᙧ䠅
䞉㻽㻼㻯㻛㻿㼥㼙㼍㼘㼕㼠㼑
䞉㻷㻼㻿㻛㻷㻼㻿⭾ᙇᡂᙧ
䠐䠊䠍䠊䠏䚷㻯㻲⧄⥔」ྜᮦᩱ䛾఩⨨௜䛡
3Z04᭦᪂
䜸䞊䝖䜽䝺䞊䝤
┠ᶆ
ຊ
Ꮫ
≉
ᛶ
୍᪉ྥ䝥䝸䝥䝺䜾
RTM
CFRTP 㧗㏿RTM
䝥䝸䝥䝺䜾
䜲䞁䝃䞊䝖
SMC
ᡂᙧ
⧊≀
⧊≀
䝇䝍䞁䝟䝤䝹䝅䞊䝖䠄䝙䞊䝟䞁⧄⥔䠅
ᑕฟ
ᡂᙧ
ᑕฟ
ᡂᙧ
ᑕฟ
ᡂᙧ
1min
⇕ྍረ⣔
㛗⧄⥔」ྜ⁐⼥య
䝥䝺䝇ᡂᙧ
㛗⧄⥔」ྜ⁐⼥యᑕฟᡂᙧ
㛗⧄⥔䝨䝺䝑䝖
▷⧄⥔䝨䝺䝑䝖
㻝䠌㼙㼕㼚
⇕◳໬⣔
▷⧄⥔䠖1mm䊻ᡂᙧᚋ<0.2mm
㛗⧄⥔䠖䍻6mm䊻ྠ1~50mm
㻝䠌䠌㼙㼕㼚
㻝䠌䠌䠌㼙㼕㼚
ᡂᙧ䝃䜲䜽䝹
ᮏᅗ䛿䚸➹⪅䛾᥎ᐃ䛻ᇶ䛵䛝సᡂ䛧䛯䜒䛾䛷䚸⢭ᗘ䛿୙᫂䛷䛩䚹
௒ᚋ䛾᝟ሗ཰㞟䛷䛥䜙䛻⢭ᗘ䛾ྥୖ䜢┠ᣦ䛧䜎䛩䚹
䠐䠊䠍䠊䠐䚷➹⪅㼍㼚㼐㻛㼛㼞ᡤᒓᶵ㛵䛜㛵ಀ䛧䛯
⧄⥔」ྜ⇕ྍረᛶᮦᩱ䚸ᡂᙧᢏ⾡
3Z04᭦᪂
➹⪅㛵୚
⌧≧
ᮦᩱ ᡂᙧ
▷⧄⥔䝨䝺䝑䝖
䠣䠢
ᑕฟᡂᙧ
㽢
㽢 ఫ໬䛷ᮦᩱ㈍኎
䠮䠯䠬䠩
䠣䠢
䠣䠢䝬䝑䝖䠋ᑕฟ䝥䝺䝇
䞊
䕿 ◊✲㛤Ⓨ῭䜏
䜲䞁䝷䜲䞁䠮䠯䠬䠩
䠣䠢
㛗⧄⥔」ྜయసᡂ䚸ᡂᙧ 䞊
䕧 ◊✲㛤Ⓨ῭䜏
䛾㐃⥆ᡂᙧ䠄ᑕฟ䝥䝺䝇䠅
ᢒ⣬ἲ
䠣䠢
䝥䝺䝇ᡂᙧ
䕧
䕿 䜿䞊䝥䝷䝅䞊䝖
䚷䝇䝍䞁䝟䝤䝹䝅䞊䝖
⭾ᙇᡂᙧ
䛷ᮦᩱ㈍኎
䝅䞊䝖䠋ᑕฟ䝥䝺䝇
ᑕฟᡂᙧ䚸ᑕฟ䝥䝺䝇ᡂᙧ
䕿
䕿 ఫ໬䠄ఫ཭໬Ꮫ䠅
㛗⧄⥔䝨䝺䝑䝖
䠣䠢
ᑕฟ䝥䝺䝇⭾ᙇᡂᙧ
䛷ᮦᩱ㈍኎
㛗⧄⥔䝨䝺䝑䝖
䠝䠢䚸䠟䠢䚸䠣䠢 ᑕฟᡂᙧ
䞊
䕿 ◊✲㛤Ⓨ῭䜏
䜰䝷䝭䝗⧄⥔」ྜ䝅䞊䝖 䠝䠢
⧊≀䠋䝅䞊䝖䠋䝥䝺䝇
䕿
䕿 ◊✲㛤Ⓨ῭䜏
ᑕฟᡂᙧ䚸ᑕฟ䝥䝺䝇ᡂᙧ
㛗⧄⥔䝨䝺䝑䝖
䠬䠡䠪
㽢
㽢 ఫ໬䛷ᮦᩱ㈍኎
䝥䝸䝥䝺䜾䠋
䠟䠢䚸䠣䠢
䝥䝸䝥䝺䜾䠋ᑕฟ䝥䝺䝇
䞊
䕧 బ⸨㕲ᕤ
䚷ᑕฟ䝥䝺䝇䚷
䛷⿦⨨㈍኎
ὀ䠍䠅䕿䠖➹⪅䛜┤᥋㛵୚䚷䕧䠖➹⪅䛜㛫᥋ⓗ䛻㛵୚䚷㽢䠖➹⪅䛿㛵୚䛺䛧
䚷䠎䠅㛗⧄⥔䝨䝺䝑䝖䛿䝨䝺䝑䝖୰䛾⧄⥔䛾㛗䛥䛜㻌䍻㻡㼙㼙䛾≀䜢♧䛩䚹
ྡ⛠䚸ෆᐜ
ᑐ㇟⧄⥔
ᡂᙧ᪉ἲ
䠐䠊䠎䚷㛗⧄⥔䝨䝺䝑䝖䛻䜘䜛ᡂᙧ
㻠䠊䠎䠊䠍䚷㛗⧄⥔䝨䝺䝑䝖䛾〇㐀⿦⨨䚸〇ရ౛
5910㒊ศಟṇ
PP/CF 䝣䝻䞁䝖䜶䞁䝗䝰䝆䝳䞊䝹
PP/GF 䝗䜰䝰䝆䝳䞊䝹,䝞䞁䝟䞊䝤䝷䜿䝑䝖
䝗䜰䝭䝷䞊䝝䜴䝆䞁䜾
䜲䞁䝃䜲䝗䝝䞁䝗䝹䝺䝞䞊,ᕤᴗ⏝䝣䜯䞁
䝞䝇䝴䝙䝑䝖ᯫྎ,ᇙタ⟶ ⥅䛞ᡭ,
䚷䚷䚷䚷䚷䚷䝁䞁䜽䝸䞊䝖䝟䝛䝹
PA66-GF 䝥䝸䞁䝍䞊 䝅䝱䝣䝖,
₃㟁㐽᩿ᶵ䝝䜴䝆䞁䜾
ⰾ㤶᪘PA-CF
TPU-GF Ᏻ඲㠐 ඛⰺ
PP/AF 䝗䜰䝏䜵䝑䜽䝺䝞䞊䚸䜼䜰
䝎䜲䝉䝹䝫䝸䝬䞊
㛤Ⓨ୰䛾䜒䛾䛿㝖䛟
䠐䠊䠎䠊䠎䚷㛗⧄⥔䝨䝺䝑䝖䛾≀ᛶ
䠄䜺䝷䝇㛗⧄⥔䝨䝺䝑䝖䛾౛䠅
AF䛾ሙྜ
䠐䠊䠎䠊䠏䚷㛗⧄⥔」ྜᶞ⬡䚷䝥䝷䝇䝖䝻䞁䠄䝎䜲䝉䝹䝫䝸䝬䞊䠅
SFRTPᡂᙧရ䠄ሬ⿦䠅౛
䠄㟁☢Ἴ䝅䞊䝹䝗ᛶ௜୚䠅
5910㒊ศಟṇ
䠐䠊䠎䠊䠐䚷㻯㻲㛗⧄⥔」ྜᶞ⬡䚷䠄䝎䜲䝉䝹䝫䝸䝬䞊䠅
20%CFPP䚷䝷䝆䜶䞊䝍䞊䝃䝫䞊䝖
3Y16㏣ຍ
䠐䠊䠎䠊䠑䚷㻯㻲㻾㻼㻼㻿㛗⧄⥔䝨䝺䝑䝖
䠄ᮾ䝺䠅
䜰䝹䝭䝎䜲䜻䝱䝇䝖䛸ྠ➼䛾ᘬᙇᙉᗘ䜢ᣢ䛴ᑕฟᡂᙧྍ⬟䛺Ⅳ⣲⧄⥔ᙉ໬䝫䝸
䝣䜵䝙䝺䞁䝃䝹䝣䜯䜲䝗䠄PPS䠅ᶞ⬡䠄䝨䝺䝑䝖䠅䛾㛤Ⓨ
䜰䝹䝭䝎䜲䜻䝱䝇䝖䜘䜚䜒45䠂㍍㔞䛷䚸PPS䛾ᣢ䛴⪏⇕ᛶ䚸㞴⇞ᛶ䚸⪏⸆ရᛶ䛺䛹
䜢ಖᣢ䛩䜛䚹
ᘬᙇᙉᗘ䜢㧗䜑䜛䛯䜑䚸䝘䝜ᵓ㐀ไᚚ䛻䜘䜚ᡂᙧရ୰䛷㛗⧄⥔Ⅳ⣲⧄⥔䜢ᆒ୍
䛻ศᩓ䛥䛫䜛䛸䛸䜒䛻䚸Ⅳ⣲⧄⥔䛸PPSᶞ⬡䛾⏺㠃᥋╔ᛶ䜢㧗䜑䜛䛣䛸䛷䚸ㄢ㢟
䜢ゎỴ䛧䛯䚹
2Y10㏣ຍ
䠐䠊䠎䠊䠒䚷㛗⧄⥔䝨䝺䝑䝖㻔⧄⥔㛗㻝㻜㼙㼙䚸㻞㻜㼙㼙㻕䛻䜘䜛䝥䝺䝇ᡂᙧ
䠄Ⲉᮌᕤᴗ䠅
Vf=50%䚸
⧄⥔㛗10mm
Vf=40%䚸
⧄⥔㛗10mm
㛵㐃䠐䠊䠐䠊䠍䠏ཧ↷
Vf=30%䚸
⧄⥔㛗20mm
䠐䠊䠎䠊䠓䠊䠍䚷ᑕฟᡂᙧ⏝㻯㻲㻾㼀㻼䛚䜘䜃ⷧ⫗ᡂᙧᢏ⾡䠉䠍䚷
3Y16㏣ຍ
䠄Ỉ⳻䝥䝷䝇䝏䝑䜽䠅
ᮦᩱᛶ⬟
㐺⏝㒊఩
㔜㔞䞉䝁䝇䝖
䠐䠊䠎䠊䠓䠊䠎䚷ᑕฟᡂᙧ⏝㻯㻲㻾㼀㻼䛚䜘䜃ⷧ⫗ᡂᙧᢏ⾡䠉䠎
3Y16㏣ຍ
䠄Ỉ⳻䝥䝷䝇䝏䝑䜽䠅
ᡂᙧ
ᑕฟ䝥䝺䝇ᡂᙧ䛸䝠䞊䝖䠃䜽䞊䝹䛾」ྜᢏ⾡䛷䚸ᯈཌ䠍䠊䠑mm䛾እほⰋዲရ
䠐䠊䠎䠊䠔䚷㛗⧄⥔䝨䝺䝑䝖䛛䜙䛾⭾ᙇᡂᙧ
䝥䝷䜲䝮䝰䞊䝹䝗E
䛆ᡂᙧ䝥䝻䝉䝇䛇
䛆⿦⨨ᴫ␎䛇
䛆䝇䝥䝸䞁䜾䝞䝑䜽⌧㇟䛇
http://www.primepolymer.co.jp/product/pp/2iem.html
SC⭾ᙇᡂᙧ䜒ྠᵝ
KPS⭾ᙇ㈞ྜᡂᙧ
䠦䠢䠡ᢏሗ No4 2004ᖺ5᭶䛛䜙
䠐䠊䠏䚷䜲䞁䝷䜲䞁㛗⧄⥔䝁䞁䝟䜴䞁䝗సᡂ䚸
ᡂᙧ䛾㐃⥆ᡂᙧ
䠐䠊䠏䠊䠍䚷㐃⥆⧄⥔䝁䞁䝟䜴䞁䝗సᡂ䚸ᡂᙧ䛾㐃⥆ᡂᙧ᪉ἲ
3Y22సᡂ
᪉ἲ
ഛ⪃
఍♫䠋ྡ⛠
䠍䠊㐃⥆⧄⥔䛛䜙䝁䞁䝟䜴
䚷䞁䝗సᡂ䚸ᑕฟ䝥䝺䝇ᡂᙧ
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢స ఫ཭໬Ꮫ
ᡂ䛧䚸❿ᆺ⥾䜑䛷ᑕฟ䝥䝺䝇ᡂᙧ
䚷䠋䜲䞁䝷䜲䞁䠮䠯䠬䠩
䠎䠊㐃⥆⧄⥔䛛䜙䝁䞁䝟䜴
䚷䞁䝗సᡂ䚸ᑕฟᡂᙧ
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢స KraussMaffei䚷
ᡂ䛧䚸ᶓᆺ⥾䜑ᑕฟ
䚷䠋IMC
䠏䠊㐃⥆⧄⥔䛛䜙䝁䞁䝟䜴
䚷䞁䝗సᡂ䚸❿ᆺ⥾䜑䝥䝺䝇
㐃⥆⧄⥔䜢⏝䛔䛶䝁䞁䝟䜴䞁䝗䜢స Dieffenbacher
ᡂ䛧䚸ᢲฟရ䜢❿ᆺ⥾䜑䝥䝺䝇
䚷䠋LFTDILC,CPI
䠐䠊ྠୖ
ྠୖ䚹䛭䛾௚ྛ✀タഛ௜୚
䠪䠟䠟䠄䝘䝅䝵䝘䝹䝁䞁䝫䝆䝑
䝖䝉䞁䝍䞊䠅
䠐䠊䠏䠊䠎䠊䜲䞁䝷䜲䞁䠮䠯䠬䠩䚷䠄ఫ཭໬Ꮫ䠅
2Z10㏣ຍ
≉チ䠎䠔䠑䠌䠏䠕䠎௚
㐃⥆䜎䛯䛿䝏䝵䝑䝥䝗⧄⥔䛸䝥䝷䝇䝏䝑䜽䜢
ྠ୍䛾౪⤥ཱྀ䜎䛯䛿ู䛾౪⤥ཱྀ䛛䜙ᑕฟ
ᡂᙧᶵ䝅䝸䞁䝎䞊䛻౪⤥䛧䚸䛣䛾⁐⼥య䜢
䜎䛰㛢㙐䛧䛶䛔䛺䛔㔠ᆺ䛻ᑕฟ䛧䛶䚸ᑕฟ
ᚋ䜎䛯䛿ᑕฟ䛧䛺䛜䜙䚸ᆺ⥾䜑䜢⾜䛳䛶⧄
⥔」ྜ䝥䝷䝇䝏䝑䜽ᡂᙧရ䜢ᚓ䜛䚹
䠐䠊䠏䠊䠏䠊䠍䚷㻷㼞㼍㼡㼟㼟㻙㻹㼍㼒㼒㼑㼕䛾㻵㻹㻯䠉䠍
䝁䞁䝟䜴䞁䝗⏝஧㍈ᢲฟ䛝
ᶞ⬡
http://www.speautomotive.com/SPEA_CD/SPEA2007/pdf/a
/thermoplastics_part1_paper1_popella_kraussmaffei.pdf
Husky䜒ྠᵝ䛺᪉ἲ
㔜㔞ศᕸ
䠐䠊䠏䠊䠏䠊䠎䚷㻷㼞㼍㼡㼟㼟㻙㻹㼍㼒㼒㼑㼕䛾㻵㻹㻯䠉䠎
⧄⥔㛗
IMC䛻䛚䛡䜛䝜䝈䝹䜢ฟ䛯ᚋ䛾⧄⥔㛗䠄GF䠏䠌䠂䠅䚷
⧄⥔㛗䛸
ᶵᲔ≀ᛶ
䛾୍⯡ⓗ
䛺㛵ಀ
䠐䠊䠏䠊䠏䠊䠏䚷㻷㼞㼍㼡㼟㼟㻙㻹㼍㼒㼒㼑㼕䛾㻵㻹㻯䠉䠏
ୗグ䛾䜘䛖䛺฼⏝䜒ྍ⬟䚹
PP䠋PA䛾䝤䝺䞁䝗ရ䛛䜙䚸
䜾䝷䝣䝖཯ᛂ䚸ᶵ⬟໬䚸LGF
䛸䛾୍య໬䛜䠍ᕤ⛬䛷ྍ⬟.
〇ရ౛䚷䝣䝻䞁䝖䜶䞁䝗
䛭䛾௚⮬ື㌴䛾ᵓ㐀㒊ရ䛜୰ᚰ
䜲䞁䝷䜲䞁䝁䞁䝟䜴䞁䝗ἲ䛾ඃ఩ᛶ
䠍䠅䝬䝖䝸䝑䜽䝇ᶞ⬡䛾≉ᛶ䛜⥔ᣢ䛥䜜䜛
䠎䠅ᶞ⬡䛜⧄⥔䛾୍ᮏ୍ᮏ䜎䛷ྵᾐ䛥
䚷䚷䜜䚸㧗ရ㉁
䠏䠅⇕䛻ᩄឤ䛺ᮦᩱ䜒ྍ⬟
䠄␃᫬㛫䛜▷䛟䚸䛫䜣᩿䛜⦆䜔䛛䠅
PP/PA䝤䝺䞁䝗ရ䛛䜙ᡂᙧ
䛧䛯䝟䝺䝑䝖
http://www.kraussmaffei.de/files_db/dl_mg_1158062834.pdf
䠐䠊䠏䠊䠐䚷㻰㼕㼑㼒㼒㼑㼚㼎㼍㼏㼔㼑㼞䛾㻸㻲㼀㻙㻰㻙㻵㻸㻯
LFT-D-ILC䠖
䚷䚷Long Fiber Thermoplastic
䚷䚷Direct In-line Compound
䛣䛾ሙྜ䛿䚸䜰䝑䝟䞊㒊䜢
䝔䜻䝇䝍䜲䝹䛷䛥䜙䛻⿵ᙉ
኱ᆺ䝥䝺䝇ᶵ䛷
ᅽ⦰ᡂᙧ
CPI䜒ྠᵝ䛺᪉ἲ
䝍䞊䞁䜻䞊⏕⏘䝅䝇䝔䝮䜢ᥦ౪
ᑕฟᡂᙧἲ䛻ᑐ䛩䜛ඃ఩ᛶ䠖
䠍䠅䝃䜲䜽䝹䝍䜲䝮䛜▷䛔
䠎䠅䜻䝱䝡䝔䜱ᅽ䛜ᆒ➼䛷䚸䛫䜣
䚷䚷᩿䛜ᑡ䛺䛔
䠏䠅⾲㠃⏝䛾⧊≀䚸䝣䜱䝹䝮䛾
䝝䞁䝗䝸䞁䜾ᛶⰋዲ
http://www.ict.fraunhofer.de/EN/coreco/PE/Fibre_composites/LFT/index.jsp
3Y22᭦᪂
䠐䠊䠏䠊䠑䠊䠍㻌㻺㻯㻯䠄䝘䝅䝵䝘䝹䝁䞁䝫䝆䝑䝖䝉䞁䝍䞊䠅䛾ᡂᙧ⿦⨨䞊䠍
ྡྂᒇ኱Ꮫ䛾ḟୡ௦」ྜᮦᢏ⾡☜❧ᨭ᥼䝉䞁䝍䞊䠄NCC䠖National Composite
Center䠅䛜Ⅳ⣲⧄⥔ᙉ໬䝥䝷䝇䝏䝑䜽䠄CFRP䠅ྥ䛡䛾኱ᆺ䝥䝺䝇ᡂᙧ䝅䝇䝔䝮䜢
ᑟධ
NCC䛿䚸⏘Ꮫᐁ䛾㐃ᦠ䛻䜘䜛CRRPᡂᙧᢏ⾡䛾◊✲㛤Ⓨ䜢┠ⓗ䛻2012ᖺ䠐᭶䠍
᪥䛻タ❧䚹
௒ᅇ䛾䛂኱ᆺ」ྜᮦ䝥䝺䝇ᡂᙧ䝅䝇䝔䝮䛃䜢ᑟධ䛩䜛䛣䛸䛻䜘䜚䚸䛣䜜䜎䛷ᾏእ䛷䛧
䛛ᐇ᪋䛷䛝䛺䛛䛳䛯ᐇ≀኱䛾CFRPᡂᙧᢏ⾡䛾ᐇド䞉ホ౯䛜ྍ⬟䛸䛺䜚䚸NCC䛷
☜❧䛧䛯〇㐀ᢏ⾡䜢⏕⏘⌧ሙ䛻┤⤖䛥䛫䜛䛣䛸䛜䛷䛝䜛䚹
⿦⨨ᴫᛕᅗ䛚䜘䜃௙ᵝ䛿ḟ㡫
䠐䠊䠏䠊䠑䠊䠎㻌㻺㻯㻯䠄䝘䝅䝵䝘䝹䝁䞁䝫䝆䝑䝖䝉䞁䝍䞊䠅䛾ᡂᙧ⿦⨨䞊䠎
3Y22᭦᪂
ㄪჾ
䠄ᕝᓮἜᕤ䠅
H&C䡶䢙䢀䢗䡬䢓
ㄪჾ
⧄⥔౪⤥⿦⨨ 䝪䜲䝷䞊
Air Vacuum⿦⨨
䠄᪥ᮏ〇㗰ᡤ䠅
䞉᭱኱ฟຊ35000kN䚸䜰䜻䝳䝮䝺䞊䝍䞊䠄ACC䠅䝗䝷䜲䝤ไᚚ௜䛝䛷᭱኱䠏䡉㽢䠎䡉䛾
䚷኱ᆺ㒊ရ䜢㧗㏿ᡂᙧྍ⬟
䞉ᮦᩱ౪⤥タഛ䛸䛧䛶䛿Ⅳ⣲⧄⥔䛸⇕ྍረᛶᶞ⬡䜢┤᥋ΰ⦎ᑕฟ䛩䜛䛣䛸䛜䛷䛝䜛
䚷LFT-D䠄Long Fiber Thermoplastics Direct䠅⿦⨨
䞉⇕ྍረᛶᶞ⬡䜢400䉝䜎䛷▷᫬㛫䛷ຍ⇕ྍ⬟䛺㐲㉥እ⥺䠄IR䠅䝠䞊䝍
䞉⇕◳໬ᛶᶞ⬡䛾౪⤥⿦⨨䠄RTMὀධᶵ䠅
䞉㔠ᆺ䛾 ᗘ䜢ไᚚ䛩䜛䛯䜑䛾ྛ✀ ᗘㄪ⠇⿦⨨䚸⇕※䛸䛺䜛䝪䜲䝷䞊
䞉ᆺෆ䛾✵Ẽ䜢᤼ฟ䛩䜛䛯䜑䛾┿✵⬺Ẽ⿦⨨
䠐䠊䠐䚷⧄⥔⧊≀䚸䝬䝑䝖➼䛸ᶞ⬡䛸䛾
୍యᡂᙧ
䠐䠊䠐䠊䠍䚷⧄⥔⧊≀䚸䝬䝑䝖➼䛸ᶞ⬡䛛䜙䛾୍యᡂᙧ
᪉ἲ䛾ศ㢮
ᴫせ
䝯䞊䜹䞊
䠍䠊㻳㻲➼䛾䝬䝑䝖䛸⁐
䚷䚷⼥ᶞ⬡ᶞ⬡䛾୍
䚷䚷యᡂᙧ䠄㻾㻿㻼㻹㻕
㻳㻲䚸㻯㻲䝬䝑䝖䜢䜲䞁䝃䞊䝖
䛧䛶䚸ᶞ⬡䜢౪⤥䛧ᑕฟ䝥
䝺䝇ᡂᙧ
ఫ཭໬Ꮫ
䠎䠊䠟䠢⧊≀䛸䠰䠬䝅䞊䝖
䚷䚷䛾䝥䝺䝇ᡂᙧἲ
䠟䠢⧊≀䛸䠰䠬䝅䞊䝖䜢䝥䝺
䝇ᡂᙧ
䜻䝱䝑䝥䠋ὸ஭⏘ᴗ
䠏䠊䠟䠢㐃⥆⧄⥔ᒙ䚸୙ 䠟䠢㐃⥆⧄⥔ᒙ䚸୙㐃⥆⧄ Ⲉᮌᕤᴗ
䚷㐃⥆⧄⥔ᒙ୍యᡂᙧ ⥔ᒙ୍యᡂᙧ
⌧᫬Ⅼ䛷䛿ᶞ⬡䛾⧄⥔ᒙ䜈䛾ྵᾐᛶ䛻ㄢ㢟䛜䛒䜛䛸ᛮ䜟䜜䜛
3Y22᭦᪂
2Z10㏣ຍ
䠐䠊䠐䠊䠎䚷䠮䠯䠬䠩䚷䠄ఫ཭໬Ꮫ䠅
⧄⥔䝬䝑䝖䚸⧊≀䛺䛹䜢㔠ᆺෆ䛻」ᩘᯛ㔜
䛽䛶㍕⨨䛧䛶䚸䜎䛰㛢㙐䛧䛶䛔䛺䛔㔠ᆺ䛻
⁐⼥ᶞ⬡䜢౪⤥䛧䚸౪⤥ᚋ䜎䛯䛿౪⤥䛧䛺
䛜䜙䚸ᆺ⥾䜑䜢⾜䛳䛶⧄⥔」ྜ䝥䝷䝇䝏䝑
䜽ᡂᙧရ䜢ᚓ䜛䚹
≉チ䠎䠒䠕䠓䠌䠓䠓௚
RSPM
䝔䝇䝖ᡂᙧရ
ᕥ䠖⾲ഃ
ྑ䠖⿬ഃ
䠐䠊䠐䠊䠏䠊䠍䚷㻯㻲㐃⥆⧄⥔」ྜᡂᙧ䠉䠍
䠄䜻䝱䝑䝥䠋ὸ஭⏘ᴗ䠅
⣲ᮦ䠖
CF㐃⥆⧄⥔
⧊≀䠋TP䝅䞊䝖
ᕥ䠖ᮏᡂᙧἲ䛻䜘䜛
䚷䚷䚷ᡂᙧရ
ྑ䠖䝥䝸䝤䝺䜾䛛䜙䛾
䚷䚷䚷ᡂᙧရ
ᡂᙧᕤ⛬
䠐䠊䠐䠊䠏䠊䠎䚷㻯㻲㐃⥆⧄⥔䠋㻸㻯㻲㻾㼀㻼䛾䝝䜲䝤䝸䝑䝗ᡂᙧ䠉䠎
䠄䜻䝱䝑䝥䠋ὸ஭⏘ᴗ䠅
CF㐃⥆⧄⥔」ྜᡂᙧ
ရ䜢䜲䞁䝃䞊䝖䛧䛶䚸LCF
RTP䜢ᑕฟᡂᙧ䛧䛶୍య໬
䠐䠊䠐䠊䠐䠊䠍䚷㐃⥆⧄⥔䠋୙㐃⥆⧄⥔䛻䜘䜛୍Ⓨ䝥䝺䝇ᡂᙧ
2Y10㏣ຍ
䠄Ⲉᮌᕤᴗ䠅
㛵㐃䠐䠊䠎䠊䠑ཧ↷
䠬䠟➼䜢⏝䛔䛯㐃⥆⧄⥔ᒙ䛸୙㐃⥆⧄
⥔ᒙ䜢1ᕤ⛬䛾䝥䝺䝇ᡂᙧ䛾䜏䛷ᡂᙧ
ᚑ᮶䛿㐃⥆⧄⥔䜢䝥䝺䝇ᡂᙧ
䊻䜲䞁䝃䞊䝖䛧䛶䚸୙㐃⥆⧄⥔䜢
ᑕฟᡂᙧ
䠐䠊䠐䠊䠐䠊䠎䚷㐃⥆⧄⥔䠋୙㐃⥆⧄⥔䛻䜘䜛୍Ⓨ䝥䝺䝇ᡂᙧ䠉䠎
3Y12㏣ຍ
䠄Ⲉᮌᕤᴗ䠅
⣲ᮦ䜢䝥䝺䝇୍యᡂᙧ䛩䜛⊂⮬ᢏ⾡䜢䠎䠌䠍䠐ᖺ䠑᭶ᮎ䜎䛷䛻☜❧䛧䚸᪂つタഛ
䜒ᑟධ䛧䛶ᐇ⏝໬䜢┠ᣦ䛩䚹⥲ᢞ㈨㢠䛿⣙䠏൨෇䜢ィ⏬䚹ྠᡂᙧရ䛷ᖺ⏘
⣙䠍䠌୓ಶయไ䜢ᩚ䛘䚸䝥䝺䝇஦ᴗ䛾኎ୖ㧗䜢⌧ᅾ䛾ᩘ༓୓෇䛛䜙䠎൨䠏൨෇
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