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普通旋盤によるケミカルウッド加工の切削条件

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普通旋盤によるケミカルウッド加工の切削条件
࿕෪ಡ཭ѝѺѽҡӏқӛҖҳҹ݅ঽѠಀ੡௜ेȹ
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๣เȹ ᇪัȹ
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ɜʎʍʍʂʇʀȹɜʈʇɽʂʍʂʈʇȹʈɿȹɜʁɾʆʂɼɺʅɆɰʈʈɽȹʈʇȹɥɺʍʁɾȹɭʎʋʇʂʇʀȹ
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ɬɡɢɦɚɝɚɅȹɤɺʓʎʇʈʋʂȹ
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൉࿾൉޸ࢯ‫گ‬࿳ળ‫޸݌‬࿨ड़ࢂࡆᅃȹ ൊ 37 ߪൊ 3 ৺
2016 ໧ 3 ॆȹ သੰ
Reprinted From
THE RESEARCH BULLETIN OF THE FACULTY OF
EDUCATION AND WELFARE SCIENCE,
OITA UNIVERSITY
Vol. 37, No. 3, March 2016
OITA, JAPAN!
኱ศ኱Ꮫᩍ⫱⚟♴⛉Ꮫ㒊◊✲⣖せ㸦Res. Bull. Fac. Educ.䠃Welf. Sci., Oita Univ.䠅
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ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
ᓥ ⏣ ࿴ ඾㸨
࠙せ ᪨ࠚ ᮏ◊✲ࡣ㸪ᬑ㏻᪕┙ࢆ⏝࠸ࡓࢣ࣑࢝ࣝ࢘ࢵࢻࡢษ๐᮲௳ࢆ᥈
⣴ⓗ࡟᫂ࡽ࠿࡟ࡍࡿࡓࡵ㸪᪕┙సᴗ࡟࠾࠸࡚ᇶᮏ࡜࡞ࡿእ୸๐ࡾ㸪ཬࡧ➃㠃
๐ࡾࡢᐇ㦂࠿ࡽ㐺ࡋࡓ᮲௳ࢆ᳨ウࡋࡓࠋࡑࡢ⤖ᯝ㸪ᮏ◊✲ࡢ᮲௳ୗ࡛௨ୗࡢ
Ⅼࡀ᫂ࡽ࠿࡟࡞ࡗࡓࠋ1) ࢣ࣑࢝ࣝ࢘ࢵࢻࡢእ୸๐ࡾࡢᐇ㦂࠿ࡽ㸪㔠ᒓຍᕤ࡟
ẚ࡭࡚㸪ษ๐㏿ᗘࡢ⾲㠃⢒ࡉ࡬ࡢᙳ㡪ࡣపࡃ㸪୍᪉㏦ࡾ㔞ࡢタᐃ࡛ࡣ㢧ⴭ࡞
ᙳ㡪ࡀㄆࡵࡽࢀࡓࠋ᭱㐺࡜ᛮࢃࢀࡿ㏦ࡾ㔞ࡣ 0.2 mm/rev ࡛㸪⟬⾡ᖹᆒ⢒ࡉ
Ra ࡶ⪃៖ࡋ࡚ຍᕤࢆ⾜࠺ሙྜ㸪Ⲩຍᕤ࡛ࡣลඛࢥ࣮ࢼ R ࢆ 1.2 ⛬ᗘ࡜኱ࡁࡃ
ࡋ㸪㏦ࡾ㔞ࢆ 0.41 mm/rev ࡜㧗ࡃタᐃࡋ࡚ຍᕤຠ⋡ࢆ㧗ࡵ㸪௙ୖࡆࡢẁ㝵࡛
ࡣࢥ࣮ࢼ R ࢆ 0.4 ⛬ᗘ࡜ᑠࡉࡃࡋ㸪㏦ࡾ㔞 0.1 mm/rev ⛬ᗘ࡛ࡢษ๐࡟ࡼࡗ
࡚⾲㠃⢒ࡉࡢ⢭ᗘࢆ㧗ࡵࡿࡇ࡜ࡀᮇᚅ࡛ࡁࡿࠋ2) ➃㠃๐ࡾࡢᐇ㦂࠿ࡽ㸪タᐃ
ࡋࡓ㏦ࡾ㔞ࡈ࡜࡟ぢࡿ࡜㸪ษ๐㏿ᗘࡢኚ໬࡟ࡼࡿ᫂☜࡞ຍᕤ⾲㠃⢒ࡉ࡬ࡢᙳ
㡪ࡣㄆࡵࡽࢀ࡞࠿ࡗࡓࠋࢣ࣑࢝ࣝ࢘ࢵࢻࡢ⾲㠃⢒ࡉࡣ㸪ษ๐㏿ᗘ⣙ 57㹼226
m/min ࡢ⠊ᅖෆ࡛ࡣ⾲㠃⢒ࡉ࡟ᙳ㡪ࡉࢀ࡟ࡃ࠸ࡇ࡜ࡀ᥎ᐹࡉࢀࡓࠋࡲࡓ㏦ࡾ
㔞 0.1 mm/rev ࡟ẚ㍑ࡋ࡚ 0.2 mm/rev ࡢ࡯࠺ࡀ㸪⢒ࡉ⾲㠃ࡢ⌮ㄽ್ Rth ࡟㏆
࠸ࡇ࡜ࡀ♧ࡉࢀ㸪0.2 mm/rev ௜㏆ࡀ᭱ࡶ㐺ษ࡞ษ๐࡟⮳ࡗ࡚࠸ࡿࡇ࡜ࡀ 1)
ࡢ▱ぢ࡟ຍ࠼࡚ㄆࡵࡽࢀࡓࠋ
࣮࣮࠙࢟࣡ࢻࠚ ᬑ㏻᪕┙ ࢣ࣑࢝ࣝ࢘ࢵࢻ ษ๐᮲௳ ᶵᲔᕤస
Ϩ ࡣࡌࡵ࡟
ᮏ◊✲ࡢ┠ⓗࡣ㸪ᬑ㏻᪕┙ࢆ⏝࠸ࡓࢣ࣑࢝ࣝ࢘ࢵࢻࡢษ๐᮲௳ࢆ᥈⣴ⓗ࡟᫂ࡽ࠿࡟ࡍࡿࡇ࡜
࡛࠶ࡿࠋࡑࡢ㝿㸪᪕┙సᴗ࡟࠾࠸࡚ᇶᮏ࡜࡞ࡿእ୸๐ࡾ㸪ཬࡧ➃㠃๐ࡾ࠿ࡽ㐺ࡋࡓษ๐᮲௳ࢆ
᳨ウࡍࡿࠋ
ᶵᲔᕤసࢆ௦⾲ࡍࡿỗ⏝ᕤసᶵᲔ࡟ࡼࡿᮦᩱຍᕤసᴗࡣ㸪⏘ᴗ⌧ሙ࡟࠾࠸࡚୺࡟㔠ᒓຍᕤࡢ
ศ㔝࡛ᖜᗈࡃ⾜࡞ࢃࢀ࡚࠸ࡿࠋ㏆ᖺ࡛ࡣ CNC ᶵ(Computerlized Numerical Control Machine㸪
ࢥࣥࣆ࣮ࣗࢱ࡟ࡼࡿᩘ್ไᚚࡉࢀࡓᕤసᶵᲔ)ࡢᬑཬࡀ㐍ࡳ㸪㔞⏘యไࡸே௳㈝๐ῶ㸪సᴗࡢຠ
⋡໬࡜࠸ࡗࡓどⅬ࠿ࡽ㸪ᕷሙ࡟ฟᅇࡿ〇ရࢆᵓᡂࡍࡿ㒊ရࡢከࡃࡣ㸪ࡇࡢ CNC ᶵ࡟ࡼࡗ࡚ຍ
ᕤࡉࢀࡓࡶࡢ࡛࠶ࡿࠋࡋ࠿ࡋ࡞ࡀࡽ㸪㒊ရࡢヨసẁ㝵㸪CNC ᶵ࡛ࡣ୙ྍ⬟࡞⢭ᗘࡀồࡵࡽࢀࡿ
ᖹᡂ 27 ᖺ 11 ᭶ 24 ᪥ཷ⌮
㸨ࡋࡲࡔ࣭࠿ࡎࡢࡾ ኱ศ኱Ꮫᩍ⫱⚟♴⛉Ꮫ㒊⏕ά࣭ᢏ⾡ᩍ⫱ㅮᗙ㸦ᶵᲔᕤᏛ࣭ᕤᴗᩍ⫱㸧
342
342
ᓥ ⏣
ሙ㠃➼࡛ࡣ㸪⇍⦎ᢏ⾡⪅࡟ࡼࡿᬑ㏻᪕┙➼ࡢỗ⏝ᕤసᶵᲔࢆ⏝࠸ࡓసᴗࡀ㔜せどࡉࢀ࡚࠸ࡿࠋ
どⅬࢆᩍ⫱⌧ሙ࡟⛣ࡍ࡜㸪⌧ᅾ㸪ᕤᴗ㧗ᰯࡢᶵᲔ⣔Ꮫ⛉࡛ࡣỗ⏝ᕤసᶵᲔࢆ୰ᚰ࡜ࡋࡓᖜᗈ
࠸ᐇ⩦ࡀぢཷࡅࡽࢀࡿࠋᬑ㏻᪕┙ࡸỗ⏝ࣇࣛ࢖ࢫ┙ࢆ౑⏝ࡋࡓసᴗࡢᐇ⩦᫬㛫ࡀከࡃタࡅࡽࢀ
࡚࠾ࡾ㸪ᶵᲔᕤసࡢᇶ♏ᇶᮏࢆ⩦ᚓࡍࡿࡢ࡜ྠ᫬࡟㸪ᑗ᮶ࡢᢏ⾡⪅࡜ࡋ࡚ࡢᚰᵓ࠼ࡸែᗘࡢ⫱
ᡂࡀồࡵࡽࢀ࡚࠸ࡿ
1)ࠋࡲࡓ㸪ᶵᲔᕤᏛ⣔ࡢᑓಟᏛᰯࡸ▷ᮇ኱Ꮫ㸪኱Ꮫ࡟࠾࠸࡚㸪ࡇࢀࡽỗ⏝
ᕤసᶵᲔࢆ㍈࡜ࡋࡓᐇ⩦ࡀ✚ᴟⓗ࡟ᒎ㛤ࡉࢀ࡚࠸ࡿ
2)ࠋゝ࠺ࡲ࡛ࡶ࡞ࡃ㸪ࡇࢀࡽࡢᩍ⫱ᶵ㛵࡛
ࡣ CNC ᶵࡶᑟධࡉࢀ㸪ỗ⏝ᕤసᶵᲔࡢᛂ⏝࡜ࡋ࡚ᐇ⩦࡟┒ࡾ㎸ࡲࢀ࡚࠸ࡿሙྜࡀከ࠸ࠋ୍᪉㸪
୰Ꮫᰯẁ㝵ࡲ࡛ࡢࡇࡢࡼ࠺࡞ᮦᩱຍᕤ࡟ゐࢀࡿᶵ఍࡟╔║ࡍࡿ࡜㸪⌧⾜ࡢ 2008 ᖺ࿌♧୰Ꮫᰯ
Ꮫ⩦ᣦᑟせ㡿࡛ࡣ㸪ᢏ⾡࣭ᐙᗞᢏ⾡ศ㔝(௨ୗ㸪୰Ꮫᰯᢏ⾡⛉࡜ࡍࡿ)࡟࠾࠸࡚㸪ࡑࡢෆᐜࠕA
ᮦᩱ࡜ຍᕤ࡟㛵ࡍࡿᢏ⾡ࠖࡀᚲಟ࡜ࡉࢀ࡚࠾ࡾ㸪ከࡃࡢ୰Ꮫᰯ࡛ᮦᩱຍᕤࢆకࡗࡓసရ〇సࡀ
ᐇ㊶ࡉࢀ࡚࠸ࡿ
3)ࠋࡋ࠿ࡋ࡞ࡀࡽ㸪ࡑࡢෆᐜࡢ࡯࡜ࢇ࡝ࡀᡭసᴗࡢᕤ⛬࡛࠶ࡾᮦᩱࡣᮌᮦࢆ୰
ᚰ࡜ࡋࡓ஦౛ࡀከ࠸ࠋ᫛࿴ 30 ᖺ௦ᚋ༙ࡢ㛵㐃ࡍࡿ୰Ꮫᰯࡢᩍ⛉᭩࡟ࡣࠕ⏨Ꮚ⏝ࠖ࡜ࡋ࡚㸪౛
࠼ࡤ᪕┙సᴗࡢෆᐜࡀヲ⣽࡟㏙࡭ࡽࢀ࡚࠸ࡿ➼㸪ᙜ᫬ࡣ࠶ࡿ⛬ᗘ㧗ᗘ࡞㔠ᒓຍᕤࡢෆᐜࢆྵࢇ
࡛࠸ࡓࡇ࡜ࡀ☜ㄆ࡛ࡁࡿ
4)ࠋ⏘ᴗᵓ㐀ࡢኚ໬࡜ඹ࡟㸪ᬑ㏻ᩍ⫱࡜ࡋ࡚ࡇࡢࡼ࠺࡞ỗ⏝ᕤసᶵᲔ
ࡢ౑⏝ࡀ᥍࠼ࡽࢀࡿࡼ࠺࡟࡞ࡗ࡚ࡁࡓࡇ࡜ࡀఛ࠼ࡿࠋ⌧ᅾ㸪୰Ꮫᰯẁ㝵ࡲ࡛ࡢ࡯࡜ࢇ࡝ࡢᏛᰯ
࡛ࡣ㸪ᕤసᶵᲔࢆከ⏝ࡍࡿࡼ࠺࡞ᤵᴗࡣ⾜࡞ࢃࢀ࡚࠸࡞࠸ࠋࡋࡓࡀࡗ࡚㸪ᶵᲔ⣔Ꮫ⛉ࡢᕤᴗ㧗
ᰯ⏕ࡣධᏛᚋࡢᐇ⩦࡟࠾࠸࡚ึࡵ࡚ỗ⏝ᕤసᶵᲔ࡟ゐࢀ㸪ᶵᲔᕤᏛ⣔ࡢ኱Ꮫ⏕࡟ࡘ࠸࡚ࡶ㸪ᬑ
㏻㧗ᰯࢆ༞ᴗࡋ࡚࠸ࡿ⪅ࡣ኱Ꮫ࡛ࡢᐇ⩦࡛ึࡵ࡚ỗ⏝ᕤసᶵᲔ࡟ゐࢀࡿᶵ఍ࢆᚓࡿࡇ࡜࡟࡞ࡿࠋ
ࡲࡓ㸪ࡑࢀࡲ࡛⏕ᚐࡸᏛ⏕ࡣ㸪ᮌᮦ➼ࡢ㸪㔠ᒓ࡟ẚ࡭࡚ᰂࡽ࠿࠸ᮦᩱຍᕤࡢ⤒㦂ࡋ࠿ࡋ࡚࠸࡞
࠸㸪ࡲࡓࡣ࡯࡜ࢇ࡝ࡋ࡚࠸࡞࠸⌧≧࡟ᑐࡋ㸪◳ᗘࡸᘬࡗᙇࡾᙉࡉ➼ࡢᶵᲔⓗᙉᗘࡀ㧗࠸㔠ᒓࢆ
ຍᕤࡍࡿ࡜࠸࠺㸪࠶ࡿ⛬ᗘ㞴᫆ᗘࡢ㧗࠸ෆᐜࢆ㸪ẁ㝵ࢆ㋃ࡲࡎ၈✺࡟ᐇ㊶ࡋ࡞ࡅࢀࡤ࡞ࡽ࡞࠸
⌧≧࡟࠶ࡿࠋ
ࡇࡢࡼ࠺࡞୰㸪㏆ᖺ㸪㔠ᒓࡸࣉࣛࢫࢳࢵࢡࡢࡼ࠺࡞➼᪉ᛶᮦᩱ࡛࠶ࡾ㸪◳ࡉࡀᮌᮦ࡜ྠ➼࡜
ࡉࢀࡿࢣ࣑࢝ࣝ࢘ࢵࢻ(ྜᡂᮌᶞ⬡)࡜࠸࠺ᮦᩱࡀὀ┠ࡉࢀ࡚࠸ࡿࠋࡇࢀࡣ࣏ࣜ࢘ࣞࢱࣥࡸ ABS
ᶞ⬡➼ࢆ୺ᡂศ࡟ኳ↛ᮌࡢࡼ࠺࡞㉁ឤࢆᣢࡓࡏࡓࡶࡢ࡛㸪ᮌᮦࡢࡼ࠺࡟⤌⧊ࡢࡤࡽࡘࡁࡀ↓ࡃ㸪
࠿ࡘ㔠ᒓࡼࡾࡶຍᕤࡀࡣࡿ࠿࡟ᐜ᫆࡟⾜࡞࠼ࡿࡶࡢ࡛࠶ࡿࠋ㏻ᖖ㸪㒊ရࡢヨస㸪」㞧࡞ຍᕤࢆ
㔠ᒓຍᕤࡢ๓࡟☜ㄆࡍࡿ㸪」㞧࡞ 3 ḟඖࣔࢹࣝࡢ〇స࡜࠸ࡗࡓ⏝㏵࡟⏝࠸ࡽࢀ࡚࠸ࡿࠋᶵᲔⓗ
ᙉᗘࡶ♧ࡉࢀ࡚࠾ࡾ㸪ሙྜ࡟ࡼࡗ࡚ࡣṇつࡢ㒊ရ࡜ࡋ࡚౑⏝ࡉࢀࡿࡇ࡜ࡶ࠶ࡿࠋࡋࡓࡀࡗ࡚㸪
ୖグࡢࡼ࠺࡞⤒㦂ࡢὸ࠸సᴗ⪅ࡀ㸪㔠ᒓຍᕤࡢᑟධ㢟ᮦ࡜ࡋ࡚ᢅ࠺ࡇ࡜ࡶ༑ศ᭷ຠ࡛࠶ࡿ࡜⪃
࠼ࡽࢀࡿࠋ
ࢣ࣑࢝ࣝ࢘ࢵࢻࡢ฼⏝࡟㛵ಀࡍࡿሗ࿌࡜ࡋ࡚㸪౛࠼ࡤᕝᓮࡽࡣ㸪CNC ᶵ࡟ᚲせ࡞ NC ࢹ࣮
ࢱ࡟ࡘ࠸࡚㸪ຍᕤ᫬ࡢࢹ࣮ࢱ㔞ࢆ๐ῶ(⡆⣲໬)ࡍࡿࡇ࡜ࢆ┠ⓗ࡜ࡋ㸪」㞧࡞ᙧ≧ࢆຍᕤࡍࡿ㝿
ࡢ⿕๐ᮦ࡜ࡋ࡚㸪ຍᕤࡢࡋࡸࡍࡉ࠿ࡽࢣ࣑࢝ࣝ࢘ࢵࢻࢆ᥇⏝ࡋ࡚࠸ࡿ
5)ࠋࡲࡓ㸪ᢏ⬟஬㍯ᅜ㝿
኱఍࡛ࡣ㸪〇ရࢹࢨ࢖ࣥ࠿ࡽヨసࣔࢹࣝࡢ〇సᢏ⬟ࢆ➇࠺ࢡ࢚ࣜ࢖ࢸ࢕ࣈࣔࢹࣜࣥࢢ⫋✀࡟࠾
࠸࡚㸪ᮦᩱ࡟ࢣ࣑࢝ࣝ࢘ࢵࢻࡀ⏝࠸ࡽࢀ࡚࠸ࡿ
6)ࠋᏛᰯᩍ⫱࡜ࡢ㛵㐃࡛ࡣ㸪㧗ᶫࡽࡀ㸪୰Ꮫᰯ
ᢏ⾡⛉࡟࠾ࡅࡿᮦᩱຍᕤࡢඛ⾜ᑟධ㢟ᮦ࡜ࡋ࡚ຍᕤ⢭ᗘࢆせࡍࡿ⤌ᮌ⣽ᕤࢆ㸪ࢣ࣑࢝ࣝ࢘ࢵࢻ
ࠕ⦓ᐦࡉ࡬ࡢࡇࡔࢃࡾࠖ࡟どⅬࢆ࠾
ࢆ⏝࠸࡚〇సࡍࡿᤵᴗᐇ㊶ࢆ⾜࡞ࡗ࡚࠸ࡿ 7)ࠋྠ◊✲࡛ࡣ㸪
࠸࡚࠸ࡿⅬ࡟≉ᚩࡀࡳࡽࢀࡿࠋࡲࡓ኱ෆࡽࡣ㸪どぬ㞀ᐖඣ࡟ᑐࡍࡿᩍᮦ࡜ࡋ࡚㸪⤮⏬➼ࡢⱁ⾡
సရࢆゐᐹ࡟ࡼࡾ☜ㄆ࡛ࡁࡿࡼ࠺㸪ࢣ࣑࢝ࣝ࢘ࢵࢻࡢษ๐㐀ᆺ࡟ࡼࡾࡑࡢసရࢆ 3 ḟඖ໬ࡋ㸪
ࡑࡢᩍᮦࡢ᭷⏝ᛶࢆ♧ࡋ࡚࠸ࡿ 8)ࠋ
ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
343
343
ࡇࡢࡼ࠺࡟㸪ࢣ࣑࢝ࣝ࢘ࢵࢻࡀࡑࡢຍᕤᛶࡢⰋࡉ࠿ࡽ⏘ᴗ⌧ሙࡸᩍ⫱⌧ሙ࡟࠾࠸࡚㸪✀ࠎά
⏝ࡉࢀ࡚࠸ࡿࡇ࡜ࡀ☜ㄆ࡛ࡁࡿࠋࡋ࠿ࡋ࡞ࡀࡽ㸪࠸ࡎࢀࡢሗ࿌ࡶຍᕤᚋࡢ〇ရࡸసရ㸪ཪࡣ CNC
ࡢࣉࣟࢢ࣑ࣛࣥࢢ࡟╔┠ࡋࡓሗ࿌࡛࠶ࡾ㸪ษ๐᮲௳ࢆ♧ࡋࡓሗ࿌ࡣ☜ㄆࡉࢀ࡞࠿ࡗࡓࠋࡑࡇ࡛㸪
ᮏ◊✲࡛ࡣࡇࢀࡽࡢሗ࿌➼ࢆ㋃ࡲ࠼࡚㸪ᵝࠎ࡞ሙ㠃࡟࠾࠸࡚ࢣ࣑࢝ࣝ࢘ࢵࢻࡀά⏝࡛ࡁࡿࡼ࠺㸪
ࡑࡢษ๐᮲௳࡟ࡘ࠸࡚᥈⣴ⓗ࡟᳨ウࡍࡿࡇ࡜࡜ࡋࡓࠋࡑࡢ㝿㸪ᕤసᶵᲔ࡜ࡋ࡚ᬑ㏻᪕┙ࢆ㑅ᐃ
ࡋ㸪౑⏝㢖ᗘࢆ⪃៖ࡋ࡚㏻ᖖࡢ㔠ᒓຍᕤ࡟⏝࠸ࡿล≀㢮ࢆ⏝࠸࡚ษ๐ᚋࡢ⾲㠃⢒ࡉࡢ≧ែ࡟╔
║ࡋ㸪᳨ウࡍࡿࡇ࡜࡜ࡋࡓࠋ
ϩ ᬑ㏻᪕┙࡟ࡼࡿຍᕤ᫬ࡢษ๐᮲௳
1 ⿕๐ᮦࡢ⾲㠃⢒ࡉ
ᬑ㏻᪕┙࡟ࡼࡿษ๐ࡢሙྜ㸪ຍᕤᚋࡢ⾲㠃⢒ࡉࡢ⌮ㄽ್ Rth μm ࡣ㸪㏦ࡾ㔞 f mm/rev㸪ࣂ࢖
ࢺࡢลඛࢥ࣮ࢼ༙ᚄࢆ R mm ࡜ࡍࡿ(௨ୗ㸪ࢥ࣮ࢼ R ࡜ࡍࡿ)࡜㸪ḟᘧ࡛⾲ࡉࢀࡿࠋ
ܴ‫ ݄ݐ‬ൌ
݂ଶ
࣭ͳͲͲͲ
ͺܴ
ࡇࢀࡣᗄఱᏛⓗ࡞㛵ಀࢆ♧ࡋ࡚࠾ࡾ㸪⌮᝿ⓗ࡞ษ๐ࢆ⾜ࡗࡓሙྜ㸪ࡇࡢ⌮ㄽ್࡟㏆࡙ࡃࡶࡢ࡜
⪃࠼ࡽࢀࡿࠋࡓࡔࡋ㸪ลࡢᙧ≧࡛࠶ࡿ๓ษࢀลࡸᶓษࢀล㸪ཬࡧษࡾᒌࡢὶࢀࢆ⪃៖ࡋࡓࡍࡃ
࠸ゅ➼ࡣ⪃៖ࡉࢀ࡚࠸࡞࠸
9)ࠋᐇ㝿ࡢษ๐࡛ࡣࡇࢀࡽࢆࡣࡌࡵ࡜ࡋࡓᵝࠎ࡞せᅉࡀ㔜࡞ࡾ㸪⌮
᝿ⓗ࡞ษ๐ࢆ⾜࠺ࡇ࡜ࡣᅔ㞴࡛࠶ࡿࡀ㸪ࡇࡢ್ࢆᇶ‽࡟ษ๐≧ែࢆ᳨ウࡍࡿࡇ࡜ࡣ㔜せ࡛࠶ࡿࠋ
୍᪉㸪ຍᕤᚋࡢ⾲㠃⢒ࡉࢆ♧ࡍᣦᶆࡣ㸪JIS B 0601:2001 ࡟ࡼࡗ࡚ᐃࡵࡽࢀ࡚࠸ࡿ 10)ࠋ௦⾲
ⓗ࡞⢒ࡉࡢࣃ࣓࣮ࣛࢱ Ra㸪Rz ࡣ௨ୗࡢ㏻ࡾ࡛࠶ࡿࠋ
1) ⟬⾡ᖹᆒ⢒ࡉ Ra
ᇶ‽㛗ࡉ࡟࠾ࡅࡿ⤯ᑐ್ࡢᖹᆒࢆ༢఩ μm ࡛♧ࡋ࡚࠸ࡿࠋࡑࡢ⟬ฟ᪉ἲࡣ㸪ḟᘧ࡟ࡼࡗ࡚୚
࠼ࡽࢀࡿࠋ
ͳ ଵ
ܴܽ ൌ න ȁ݂ሺ‫ݔ‬ሻȁ ݀‫ݔ‬
ε ε
୍⯡ⓗ࡟㸪⾲㠃⢒ࡉࡣࡇࡢ⟬⾡ᖹᆒ⢒ࡉ Ra ࢆ⏝࠸ࡿࡇ࡜ࡀከࡃ㸪〇ᅗ(〇స㒊ရࡢᅗ㠃)ୖ࡛ᣦ
♧ࡉࢀ㸪ຍᕤࡀ⾜࡞ࢃࢀࡿࠋ
2) ᭱኱㧗ࡉ Rz
ᇶ‽㛗ࡉ࡟࠾ࡅࡿ᭱኱㧗ࡉཬࡧ῝ࡉࡢྜィࢆ♧ࡋ࡚࠸ࡿࠋ࡞࠾㸪ࡁࡎ➼ࡢ㸪ㅖせᅉ࡟ࡼࡾ⾲
㠃⢒ࡉࡀᴟ➃࡟ኚ໬ࡍࡿ㒊ศࡣ㝖ࡃࠋ
2 ษ๐᮲௳
୍⯡ⓗ࡟᪕┙࡟ࡼࡿຍᕤ᫬ࡢษ๐᮲௳࡜ࡣ㸪ࣂ࢖ࢺࡢษ๐㏿ᗘ㸪㏦ࡾ㔞㸪ษࡾ㎸ࡳ㔞ࡢ 3 ᮲
௳࡛࠶ࡿࠋࡇࢀ࡟ຍ࠼㸪⾲㠃⢒ࡉ࡟ẚ㍑ⓗ኱ࡁࡃᙳ㡪ࡍࡿせ⣲࡜ࡋ࡚㸪ࣂ࢖ࢺࡢࢥ࣮ࢼ R ࡀ࠶
ࡆࡽࢀࡿࠋ
1) ษ๐㏿ᗘ
ษ๐㏿ᗘ V m/min ࡣ㸪⿕๐ᮦࢆຍᕤࡍࡿล≀ࡀ㸪1 ศ㛫࡟ຍᕤࡍࡿ㛗ࡉ(m)࡛࠶ࡿࠋ᪕┙ࡢ
ሙྜ㸪⿕๐ᮦࢆᅇ㌿ࡉࡏࡿ㝿㸪సᴗ⪅ࡣ୺㍈ᅇ㌿㏿ᗘ N min-1(ࡇࢀࢆ୍⯡࡟୺㍈ᅇ㌿ᩘ࡜࠸࠺)
ࢆタᐃࡍࡿࠋ᪕┙࡟ࡼࡿእ୸๐ࡾࢆ౛࡟㸪⿕๐ᮦ┤ᚄ D mm㸪୺㍈ᅇ㌿ᩘ N min-1 ࡜ࡍࡿ࡜㸪
ษ๐㏿ᗘ V m/min ࡣḟᘧ࡟ࡼࡗ࡚⾲ࡉࢀࡿࠋࡓࡔࡋ㸪ȧࡣ෇࿘⋡࡜ࡍࡿࠋ
344
344
ᓥ ⏣
ȧ࣭‫࣭ܰܦ‬
ͳͲͲͲ
ᅗ 1 ࡢࡼ࠺࡟⿕๐ᮦ┤ᚄ D ࡣຍᕤ࡜ඹ࡟ᑠࡉࡃ࡞ࡿࡓࡵ㸪᭱㐺࡞ษ๐㏿ᗘ V ࢆಖࡘࡓࡵ࡟ࡣ㸪
ܸ ൌ
୺㍈ᅇ㌿ᩘ N ࢆୖࡆ࡚࠸ࡃᚲせࡀ࠶ࡿࠋࡋ࠿ࡋ࡞ࡀࡽᬑ㏻᪕┙ࡢሙྜ㸪୺㍈ᅇ㌿ᩘࡣࢠࣖࢆ௓
ࡋ࡚タᐃࡍࡿࡓࡵ㸪㏻ᖖࡣ 6 ㏻ࡾ⛬ᗘ࡜㝈ࡾࡀ࠶ࡿࠋ୍᪉ CNC ᪕┙࡛ࡣษ๐㏿ᗘ V ࢆ୍ᐃ࡟
ಖࡘไᚚࡀྍ⬟࡛࠶ࡿࠋ
2) ㏦ࡾ㔞
㏦ࡾ㔞 f mm/rev ࡣ㸪ࣂ࢖ࢺࡀ⿕๐ᮦ 1 ᅇ㌿࡟㐍ࡴ㔞(mm)ࢆ♧ࡋ࡚࠸ࡿ(ᅗ 1)ࠋࡇࡢ್ࡀᑠ
ࡉࡅࢀࡤຍᕤ⢭ᗘࡣⰋ࠸ࡀຠ⋡ࡣḞࡃࡇ࡜࡟࡞ࡾ㸪኱ࡁࡅࢀࡤຍᕤ⢭ᗘࡣḞࡃࡀຠ⋡ࡣⰋࡃ࡞
ࡿࠋࡋࡓࡀࡗ࡚㸪⾲㠃⢒ࡉࡢ⢭ᗘࢆồࡵ࡞࠸Ⲩຍᕤ࡛ࡣ f ࢆ኱ࡁࡃ(0.2㹼0.4 mm/rev ⛬ᗘ)࡜ࡾ㸪
௙ୖࡆຍᕤ࡛ࡣᑠࡉࡃ(0.02~0.1 mm/rev ⛬ᗘ)࡜ࡿ 11)ࠋࡲࡓ㸪ࣂ࢖ࢺࡀ 1 ศ㛫࡟㐍ࡴ㔞ࢆ⾲ࢃ
ࡍ㏦ࡾ㏿ᗘ F mm/min ࡣ㸪㏦ࡾ㔞 f mm/rev㸪୺㍈ᅇ㌿ᩘ N min-1 ࢆ⏝࠸࡚ḟᘧ࡛⾲ࢃࡉࢀࡿࠋ
‫ ܨ‬ൌ ݂࣭ܰ
3) ษࡾ㎸ࡳ㔞
ษࡾ㎸ࡳ㔞 A mm/D ࡣ㸪ࣂ࢖ࢺࡀ⿕๐ᮦ࡟ษࡾ㎸ࡴ㔞(mm)ࢆ㸪୸Წࡢຍᕤ࡜࠸࠺ほⅬ࠿ࡽ
┤ᚄ༢఩࡛㏻ᖖ♧ࡋ࡚࠸ࡿ(እ୸๐ࡾࡢሙྜ)ࠋࡋࡓࡀࡗ࡚㸪ล≀ࢆษࡾ㎸ࡴ᪉ྥ࡟⛣ືࡉࡏࡿ
㔞ࡢ 2 ಸࡀࡇࡢ್࡟࡞ࡿࠋ㏻ᖖ㸪Ⲩຍᕤ࡛ࡣ್ࢆ኱ࡁࡃ(㹼5 mm/D)ࡋ㸪௙ୖࡆຍᕤ࡛ࡣᑠࡉࡃ
(0.01 mm/D㹼)ࡍࡿ 11)ࠋࡓࡔࡋ㸪Ⲩຍᕤ࡟࠾࠸࡚ษࡾ㎸ࡳ㔞ࡀ኱ࡁ࠸ሙྜࡣ㸪᪕┙࡟┦ᙜࡢ㈇
Ⲵࡀ࠿࠿ࡾ㸪ࡇࡢ್ࡣ᪕┙⮬యࡢ⬟ຊ࡟౫Ꮡࡍࡿࡇ࡜࡟࡞ࡿࠋࡑࡢ࡯࠿㸪ࣂ࢖ࢺࡢᙧ≧➼࡟ࡼ
ࡗ࡚᭱኱ࡢษࡾ㎸ࡳ㔞ࡣไ㝈ࡉࢀࡿࠋ୍᪉㸪0.01 mm/D ⛬ᗘࢆୗᅇࡿࡼ࠺࡞ษࡾ㎸ࡳ㔞࡛ࡣ㸪
ࣂ࢖ࢺඛ➃ࡀษࡾ㎸ࡲࡎ࡟⿕๐ᮦ⾲㠃ࢆୖ⁥ࡾࡍࡿ≧ែ࡟࡞ࡿሙྜࡶ࠶ࡾ㸪ᚋ㏙ࡢࢥ࣮ࢼ R ࡟
ࡶ㛵ಀࡋ࡚ୗ㝈್ࡀỴࡲࡿࠋ
4) ࢥ࣮ࢼ R
ࢥ࣮ࢼ R ࡜ࡣ㸪ᅗ 2 ࡢࡼ࠺࡞ࣂ࢖ࢺඛ➃ࡢ๓ษࢀล࡜ᶓษࢀลࡀ஺ࢃࡿゅࢆ㸪෇ᘼᙧ≧࡟᪋
ࡋࡓࡑࡢ༙ᚄ࡛࠶ࡿࠋࡇࡇ࡟ࡣษ๐᫬࡟㸪኱ࡁ࡞㈇Ⲵࡀ࠿࠿ࡿࡀ㸪௬࡟ࢥ࣮ࢼ R ࡀ 0 ࡢᙧ≧㸪
ࡍ࡞ࢃࡕඛ➃ࡀ㗦࠸࡜᢬ᢠຊ࡟㈇ࡅ࡚Ḟࡅ࡚ࡋࡲ࠺ࡓࡵ㸪෇ᘼᙧ≧࡟࡞ࡗ࡚࠸ࡿࠋ⿕๐ᮦࡢᮦ
ษࡾ㎸ࡳ㔞 mm
๓ษࢀล
ᅇ㌿᪉ྥ
ᅇ㌿ᩘ N min-1
ᶓษࢀล
㏦ࡾ᪉ྥ
㏦ࡾ㔞 f mm/rev
ᅗ ᬑ㏻᪕┙ࡢษ๐᮲௳ ᅗ ࣂ࢖ࢺࡢลඛࢥ࣮ࢼ㹐
ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
345
345
㉁࡟ࡶࡼࡿࡀ㸪୍⯡ⓗ࡟ࡣ㸪Ⲩຍᕤ࡛ࡣ R ࡀ኱ࡁࡃ(R 0.4mm㹼)㸪௙ୖࡆຍᕤ࡛ࡣ R ࡀᑠࡉ࠸(㹼
R 0.4mm)ลඛࢆタᐃࡍࡿࠋ
Ϫ ᐇ㦂᪉ἲ࡜ษ๐ຍᕤࡢ᮲௳
1 ᐇ㦂ࡢ౑⏝ᶵᮦ
ᮏ◊✲࡛ࡣ㸪௨ୗࡢᶵᮦࢆ౑⏝ࡋࡓࠋ
‫ڦ‬ᬑ㏻᪕┙ ࣡ࢩࣀ ᆺ␒㸸LR-55A
‫⾲ڦ‬㠃⢒ࡉィ ࣑ࢶࢺࣚ ࢧ࣮ࣇࢸࢫࢺ ᆺ␒㸸SJ-301
ᑐᛂつ᱁㸸JIS2001㸪ࣃ࣓࣮ࣛࢱ㸸Ra㸪Rz ௚
2 ᐇ㦂᪉ἲ
1) ຍᕤᮦᩱ
୰ᐇ୸Წࡢࢣ࣑࢝ࣝ࢘ࢵࢻ(ࢧ࢖ࢥ࢘ࢵࢻ㸪JX ࢺ࣮ࣞࢹ࢕ࣥࢢᰴᘧ఍♫)ࢆ‽ഛࡋࡓࠋᮏ⿕๐
ᮦࡣ ABS ᶞ⬡ࢆ࣮࣋ࢫ࡜ࡋ࡚࠸ࡿࠋᶵᲔⓗᛶ㉁ࡣ⾲ 1 ࡢ㏻ࡾ࡛࠶ࡿࠋ
እ୸๐ࡾ㸸ȭ35 mm㸪㛗ࡉ 70 mm ࡢ⿕๐ᮦ(ࢣ࣑࢝ࣝ࢘ࢵࢻ)ࢆ‽ഛࡋࡓࠋͤ࠶ࡽ࠿ࡌࡵ➃㠃๐
ࡾࢆ⾜࠸ᚰᢲࡋྎ࡛ᅛᐃ࡛ࡁࡿࡼ࠺ຍᕤࡋ࡚࠸ࡿࡶࡢࠋ
➃㠃๐ࡾ㸸ȭ55 mm㸪㛗ࡉ 30 mm ࡢ⿕๐ᮦࢆ‽ഛࡋࡓࠋ
2) ษ๐ᕤල
ࢫ࣮ࣟ࢔࢙࢘࢖ࢳࢵࣉ㸸ࢱࣥ࢞ࣟ࢖〇 80rࢿ࢞(ᆺ␒㸸CNMG 120404-TM㸪120408-TM㸪
120412-TM㸪㉸◳ྜ㔠〇㸪୰ษ๐⏝)ࢆ⿦╔㸪ࢥ࣮ࢼ R 0.4㸪0.8㸪1.2 ࢆ‽ഛࡋࡓࠋ࣍ࣝࢲ㸸ࢱ
ࣥ࢞ࣟ࢖〇እᚄ⏝ TAC ࣂ࢖ࢺ(ᆺ␒㸸DCLNR 2020K12)ࢆ౑⏝ࠋ
3) ᮲௳࣭ᡭ㡰➼
እ୸๐ࡾ㸸୺㍈ᅇ㌿ᩘ㸸550 min-1(ษ๐㏿ᗘ㸸⣙ 77 m/min)㸪1020 min-1(⣙ 144 m/min)㸪㏦ࡾ
㔞㸸0.051㸪0.1㸪0.2㸪0.41 mm/rev㸪ษ๐ᕤල࡜⿕๐ᮦࡢࢮࣟⅬㄪᩚᚋ㸪ษࡾ㎸ࡳ㔞ࡣ࠸ࡎ
ࢀࡶ 2.0 mm/D (ࢻࣛ࢖ຍᕤ)㸪ษ๐ᚋ࡟⾲㠃⢒ࡉィ࡟ࡼࡗ࡚ Ra㸪Rz ࡢ್ࢆィ ࡋ㸪⪃ᐹࡍࡿࠋ
➃㠃๐ࡾ㸸୺㍈ᅇ㌿ᩘ㸸1800min-1(ษ๐㏿ᗘ㸸⣙ 57㹼226m/min)㸪㏦ࡾ㔞 0.1㸪0.2 mm/rev㸪
ษࡾ㎸ࡳ㔞ࡣ 0.1 mm(ࢻࣛ࢖ຍᕤ)㸪ษ๐ᚋ࡟⾲㠃⢒ࡉィ࡟ࡼࡗ࡚ Ra㸪Rz ࡢ್ࢆィ ࡋ㸪⪃
ᐹࡍࡿࠋ
⾲ ⿕๐ᮦࢧ࢖ࢥ࢘ࢵࢻࡢᶵᲔⓗᛶ㉁
1.1
ẚ㔜
⾲㠃◳ᗘ
䝻䝑䜽䜴䜶䝹
䠄䠮䝇䜿䞊䝹䠅
2
ᘬᙇᙉᗘ
kg/cm
᭤䛢ᙎᛶ⋡
kg/cm
ᅽ⦰ᙉᗘ
kg/cm
2
2
⇕ኚᙧ ᗘ 䉝
⥺⭾ᙇಀᩘ cm/cm䉝
93
300
4
3㽢10
500
98
-5
6㽢10
346
346
ᓥ ⏣
ϫ ⤖ᯝ࡜⪃ᐹ
1 እ୸๐ࡾࡢ⤖ᯝࡢᩚ⌮
ୖグࡢ᮲௳࡟ᚑࡗ࡚⾜࡞ࡗࡓᐇ㦂ࡢ⤖ᯝࢆ⾲ 2 ཬࡧ⾲ 3 ࡟♧ࡍࠋࡲࡓᅗ 3ձղ࡟ᚓࡽࢀࡓⲨ
ࡉ᭤⥺ࡢ୍౛(ձ୺㍈ᅇ㌿ᩘ 1020 min-1㸪ࣀ࣮ࢬ 㹐 0.8㸪㏦ࡾ㔞 0.2 mm/rev㸪ղ୺㍈ᅇ㌿ᩘ 1020
⾲ ㏦ࡾ㔞࡜ࢥ࣮ࢼ㹐ࡀ⾲㠃⢒ࡉ࡟୚࠼ࡿᙳ㡪୺㍈ᅇ㌿ᩘ PLQ
-1
୺㍈ᅇ㌿ᩘ 550min
0.051
1.18
8.18
䝁䞊䝘R
0.4
0.8
1.2
Ra
Rz
Rth
Ra
Rz
Rth
Ra
Rz
Rth
0.81
㏦䜚㔞mm/rev
0.1
0.2
1.20
2.08
8.25
10.28
3.13
1.21
7.88
0.41
1.56
0.27
㻙
㻙
㻙
3.56
15.73
12.50
1.18
8.00
1.31
8.89
0.41
1.42
7.98
6.25
1.31
8.83
1.04
26.27
1.38
8.69
4.17
2.76
12.62
17.51
⾲ ㏦ࡾ㔞࡜ࢥ࣮ࢼ㹐ࡀ⾲㠃⢒ࡉ࡟୚࠼ࡿᙳ㡪୺㍈ᅇ㌿ᩘ PLQ
-1
୺㍈ᅇ㌿ᩘ1020min
0.051
1.04
8.05
䝁䞊䝘R
0.4
0.8
1.2
Ra
Rz
Rth
Ra
Rz
Rth
Ra
Rz
Rth
0.81
㏦䜚㔞mm/rev
0.1
0.2
1.09
1.87
7.68
9.04
3.13
1.19
8.35
0.41
0.27
1.56
1.81
10.72
6.25
1.05
7.83
1.04
10
㻙
㻙
㻙
3.16
16.17
12.50
1.13
7.62
1.18
6.95
0.41
26.27
1.48
11.66
4.17
3.33
17.63
17.51
10
4 μm
8
5
6
⾲㠃⢒䛥 䃛㼙
2
0
Ͳ2
Ͳ5
Ͳ10
Ͳ4
Ͳ6
0
5 μm
⾲㠃⢒䛥 μm
4
0.2 mm
0.4 mm
Ͳ15
Ͳ8
Ͳ20
Ͳ10
ձࣀ࣮ࢬ㹐㸪㏦ࡾ㔞 PPUHY
ղࣀ࣮ࢬ㹐㸪㏦ࡾ㔞 PPUHY
ᅗ ⾲㠃⢒ࡉ᭤⥺ࡢ୍౛୺㍈ᅇ㌿ᩘ PLQ
347
347
ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
min-1㸪ࣀ࣮ࢬ R 0.8㸪㏦ࡾ㔞 0.41 mm/rev)ࢆ♧ࡍࠋ⾲࠿ࡽ㸪⾲㠃⢒ࡉࡢ⌮ㄽ್ Rth ࡣ㸪ୖ㏙ࡢ
㛵ಀᘧ࠿ࡽ᫂ࡽ࠿࡞㏻ࡾ㸪㏦ࡾ㔞ࡀᑠࡉࡃࢥ࣮ࢼ R ࡀ኱ࡁ࠸࡯࡝ప࠸್ࢆ♧ࡍࠋࡋ࠿ࡋ࡞ࡀࡽ㸪
ᐇ㝿ࡢຍᕤ࡛ࡣ㸪㏦ࡾ㔞ࡀ 0.051㸪0.1 mm/rev ࡢ᫬࡟ࡣ⾲㠃⢒ࡉࡀ࡯ࡰྠࡌ್ࢆ࡜ࡾ㸪ᕪ␗ࡀ
ㄆࡵࡽࢀ࡞࠿ࡗࡓࠋࢥ࣮ࢼ R ࡜ࡢ㛵㐃ࢆぢ࡚ࡶ㸪⌮ㄽ್࡜ᐇ ್࡜ࡢ㛫࡟ࡣ᮲௳࡟ࡼࡗ࡚ࡤࡽ
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
ࡘࡁࡀぢࡽࢀࡓࠋ୍᪉㸪ᅗ 3ձ࡛ࡣ
㻝㻠
⾲㠃ࡢᒣࡢᙧࡣⱝᖸࡢࡤࡽࡘࡁࡀࡳ
㻝㻞
ࡽࢀࡿࡶࡢࡢ㸪࿘ᮇᛶࡀㄆࡵࡽࢀࡿ
㻝㻜
⤖ᯝࢆ♧ࡋ㸪࠶ࡿ⛬ᗘ㐺ษ࡞ษ๐ࡀ
⾜࡞ࢃࢀ࡚࠸ࡿࡶࡢ࡜᥎ᐹ࡛ࡁࡿࠋ
㻤
K
㻢
Rz
㻠
Rth
㻞
0.82
㻜
㻜㻚㻝
ぢࡽࢀࡎ㸪⢒ࡉࡢᖜࢆ⪃៖ࡋ࡚ࡶ㸪
୙Ᏻᐃ࡞⾲㠃࡛࠶ࡿࡇ࡜ࡀㄆࡵࡽࢀ
2.64
㻜
ࡋ࠿ࡋ࡞ࡀࡽᅗ 3ղ࡛ࡣ㸪࿘ᮇᛶࡣ
ࡓࠋࡑࡇ࡛ḟ⠇࡛ࡣ㸪ࡉࡽ࡟⌮ㄽ್
㻜㻚㻞
㻜㻚㻟
㻜㻚㻠
࡜ᐇ ್࡜ࡢ㛵ಀ࡟╔║ࡋࡓ⪃ᐹࢆ
㏦䜚㔞 mm/rev 550,0.4
⾜࡞࠺ࠋ
ձ୺㍈ᅇ㌿ᩘ PLQ㸪ࢥ࣮ࢼ㹐
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
㻟㻜
㻞㻡
㻞㻜
㻝㻡
K
Rz
㻝㻜
Rth
㻡
2 ⌮ㄽ್࡜ࡢẚ㍑࡟ࡼࡿษ๐᮲
௳ࡢ᳨ウ
ᬑ㏻᪕┙࡟ࡼࡿ⌮᝿ⓗ࡞ษ๐ຍᕤ
ࡀ࡞ࡉࢀ࡚࠸ࡿሙྜ㸪⾲㠃⢒ࡉࡣ⌮
ㄽ್ Rth ࡟㏆࠸್ࢆ࡜ࡿࠋࡇࡇ࡛ࡣ㸪
ḟᘧ࡛୚࠼ࡽࢀࡿ⾲㠃⢒ࡉಀᩘ K ࢆ
ᇶ࡟㆟ㄽࡍࡿࠋ
1.28
㻜
㻜
㻜㻚㻝
㻜㻚㻞
㻜㻚㻟
‫ ܭ‬ൌ
㻜㻚㻠
㏦䜚㔞 mm/rev 550,0.8
ܴ‫ݖ‬
ܴ‫݄ݐ‬
⾲ 1 ࢆᇶ࡟ Rz㸪Rth㸪K ࡟ࡘ࠸࡚㸪
㏦ࡾ㔞࡜⾲㠃⢒ࡉࡢ㛵ಀࢆ♧ࡍࢢࣛ
ղ୺㍈ᅇ㌿ᩘ PLQ 㸪ࢥ࣮ࢼ㹐
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
ࣇࢆᅗ 4ձ㹼ճ࡟㸪⾲ 2 ࢆᇶ࡟సᡂ
㻟㻡
ࡋࡓࢢࣛࣇࢆᅗ 5ձ㹼ճ࡟♧ࡍࠋᅗ
㻟㻜
4 ࡣ୺㍈ᅇ㌿ᩘࡀ 550 min-1(ษ๐㏿
㻞㻡
ᗘ㸸⣙ 77 m/min)㸪ᅗ 5 ࡣ 1020
㻞㻜
K
min-1(⣙ 144 m/min)ࡢ⤖ᯝ࡛࠶ࡿࠋ
㻝㻡
Rz
ࡲࡓ㸪⾲㠃⢒ࡉಀᩘ K ࡟ࡘ࠸࡚㸪ᴫ
㻝㻜
Rth
ࡡ 0.7㹼2.5 ௜㏆ࡢ್ࢆ⌮ㄽ್௜㏆
㻡
ࡢ⾲㠃⢒ࡉ࡜ࡋ࡚ᢅ࠸㸪ࢢࣛࣇ࡟♧
2.09
㻜
㻜
㻜㻚㻝
㻜㻚㻞
㻜㻚㻟
㻜㻚㻠
㏦䜚㔞 mm/rev 550,1.2
ճ୺㍈ᅇ㌿ᩘ PLQ㸪ࢥ࣮ࢼ㹐
ᅗ ㏦ࡾ㔞࡜⾲㠃⢒ࡉ࣭⢒ࡉಀᩘࡢ㛵ಀ
ࡋ࡚࠸ࡿࠋࡇࡢ್ࡀ 1 ࢆᇶ‽࡟㧗࠸
ཪࡣప࠸࡯࡝㸪⌮ㄽ್࡜␗࡞ࡗࡓ⾲
㠃⢒ࡉ࡛࠶ࡿࡇ࡜ࢆ♧ࡋ࡚࠾ࡾ㸪㐺
ษ࡞ษ๐࡟⮳ࡗ࡚࠸࡞࠸࡜࠸࠺୍ࡘ
ࡢᣦᶆ࡟࡞ࡿࠋ
348
348
ᓥ ⏣
ᅗ 4㸪5 ࢆಠ▔ࡍࡿ࡜㸪ࢥ࣮ࢼ R ࡀ➼ࡋ࠸ 2 ࡘࡢࢢࣛࣇ㛫ࡑࢀࡒࢀ࡟ࡘ࠸࡚኱ࡁ࡞ᕪ␗ࡣㄆ
ࡵࡽࢀ࡞࠿ࡗࡓࠋ୺㍈ᅇ㌿ᩘ㸪ࡍ࡞ࢃࡕษ๐㏿ᗘࡀ⣙ 2 ಸ࡜␗࡞ࡿษ๐࡟࠾࠸࡚ᕪ␗ࡀㄆࡵࡽ
ࢀ࡞࠸ࡓࡵ㸪ࡇࡢ᮲௳ୗ࡛ࡣ㸪ษ๐㏿ᗘࡢᙳ㡪ࡣప࠸ࡇ࡜ࡀ⪃࠼ࡽࢀࡿࠋゝ࠺ࡲ࡛ࡶ࡞ࡃ㸪⾲
㠃⢒ࡉࡢ⌮ㄽ್ Rth ࡣ㸪࠶ࡃࡲ࡛ᗄఱᏛⓗ࡞㛵ಀࢆ♧ࡋ࡚࠸ࡿࡇ࡜࡟␃ࡲࡗ࡚࠾ࡾ㸪ᐇ㝿ࡢษ
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
๐᫬ࡢ≧ែࡣ⪃៖ࡉࢀ࡚࠸࡞࠸ࠋ㔠
㻝㻠
ᒓຍᕤࡢሙྜ࡛ࡣ㸪౛࠼ࡤ୕ᮌࡽࡀ
㻝㻞
᪕๐ຍᕤࡢ᳨ドᐇ㦂࠿ࡽ㸪ຍᕤ⾲㠃
㻝㻜
࡟ཬࡰࡍせᅉ࡜ࡋ࡚ษ๐㏿ᗘࡢᙳ㡪
ࡀ኱ࡁ࠸ࡇ࡜ࢆᣦ᦬ࡋ࡚࠸ࡿ 12)ࠋ㔠
㻤
㻷
㻢
㻾㼦
㻠
㻾㼠㼔
2.51
㻞
㻜
㻜㻚㻝
㻜㻚㻞
⇕ࡢᙳ㡪ࢆ⪃៖ࡍࡿᚲせࡀ࠶ࡿࡀ㸪
ࢣ࣑࢝ࣝ࢘ࢵࢻࡢሙྜࡣࡑࡢⓎ⇕ࡀ
0.93
㻜
ᒓຍᕤ࡛ࡣ୺࡟๧᩿࡟ࡼࡾⓎ⏕ࡍࡿ
ᑡ࡞࠸㸪ཪࡣ⪃៖ࡋ࡞ࡃ࡚ࡼ࠸ࣞ࣋
㻜㻚㻟
㻜㻚㻠
㻜㻚㻡
ࣝࡢࡶࡢ࡛࠶ࡿࡇ࡜ࡀ⪃࠼ࡽࢀࡿࠋ
㏦䜚㔞 mm/rev 1020, 0.4
ࡲࡓ㸪㏦ࡾ㔞ࡣ࠸ࡎࢀࡢሙྜࡶ
ձ୺㍈ᅇ㌿ᩘ PLQ㸪ࢥ࣮ࢼ㹐
0.2 mm/rev ࡟࠾࠸࡚ K ࡢ್ࡀ 1 ࡟
㏆࠸ࡇ࡜ࡀㄆࡵࡽࢀࡓࠋ㏻ᖖ㸪㔠ᒓ
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
㻟㻜
ຍᕤࡢ௙ୖࡆຍᕤ࡟࠾࠸࡚⾲㠃⢒ࡉ
㻞㻡
ࡢ⢭ᗘࢆ㧗ࡵࡿሙྜࡣ㸪㏦ࡾ㔞ࢆᑠ
㻞㻜
ࡉࡃࡋ㸪ษ๐㏿ᗘࢆୖࡆ࡚࠸ࡃᚲせ
㻝㻡
㻝㻜
K
ࡀ࠶ࡿࠋᙜ↛㸪㝈ᗘࢆ㉸࠼࡚ᴟ➃࡟
Rz
㏦ࡾ㔞ࢆᑠࡉࡃࡋࡓࡾ㸪ษ๐㏿ᗘࢆ
Rth
㻡
1.71
ࡿࡇ࡜ࡶ࠶ࡾ㸪ࡑࢀࡣ⿕๐ᮦࡢᮦ㉁
㻜
㻜
㻜㻚㻝
㻜㻚㻞
ୖࡆࡍࡂࡓࡾࡍࡿࡇ࡜ࡣ㏫ຠᯝ࡟࡞
㻜㻚㻟
㻜㻚㻠
ࡸసᴗ⎔ቃ➼࠿ࡽసᴗ⪅ࡀ㐺ษ࡟ぢ
㏦䜚㔞 mm/rev 1020,0.8
ᴟࡵࡿࡇ࡜ࡀ㔜せ࡛࠶ࡿࠋࡋ࠿ࡋ࡞
ࡀࡽࢣ࣑࢝ࣝ࢘ࢵࢻࡢሙྜ㸪㏦ࡾ㔞
ղ୺㍈ᅇ㌿ᩘ PLQ 㸪ࢥ࣮ࢼ㹐
⾲㠃⢒䛥μm䠈ཬ䜃⢒䛥ಀᩘ
ࡀ 0.1 ཬࡧ 0.2 mm/rev ࢆୗᅇࡿ࡜
㻟㻡
ᛴ⃭࡟ K ࡢ್ࡀୖ᪼ࡍࡿࡇ࡜࠿ࡽ㸪
㻟㻜
㏦ࡾ㔞ࡣ௙ୖࡆຍᕤ࡛࠶ࡗ࡚ࡶ㔠ᒓ
㻞㻡
ຍᕤ࡟ẚ࡭࡚㧗࠸್ࢆタᐃࡍࡿࡇ࡜
㻞㻜
K
㻝㻡
㻝㻜
㻡
2.17
㻜㻚㻝
㻜㻚㻞
㻜㻚㻟
Rz
ࡓࡔࡋ㸪ࡑࡶࡑࡶ⌮ㄽ್ Rth ࡣ㏦ࡾ
Rth
㔞ࡢᙳ㡪ࡀ኱ࡁࡃᩘ್࡟⾲ࢀࡿࡓࡵ㸪
1.00
㏦ࡾ㔞ࡀᑠࡉ࠸࡜ồࡵࡽࢀࡿ⢭ᗘࡢ
㻜㻚㻠
せồࡶ㧗ࡃ࡞ࡿࡇ࡜ࢆ⪃៖ࡋ࡞ࡅࢀ
㻜
㻜
ࡀ㐺ษ࡛࠶ࡿྍ⬟ᛶࡀㄆࡵࡽࢀࡓࠋ
㏦䜚㔞 mm/rev 1020,1.2
ճ୺㍈ᅇ㌿ᩘ PLQ㸪ࢥ࣮ࢼ㹐
ᅗ ㏦ࡾ㔞࡜⾲㠃⢒ࡉ࣭⢒ࡉಀᩘࡢ㛵ಀ
ࡤ࡞ࡽ࡞࠸ࠋࡲࡓ㸪㏦ࡾ㔞ࡀ 0.41
mm/rev ࡜኱ࡁ࠸್ࢆタᐃࡍࡿ࡜㸪K
ࡢ್ࡣᴟ➃࡟ప࠸್ࢆ࡜ࡗࡓࠋࡇࢀ
ࡣ㸪ᩘ್ୖࡣ⌮ㄽ್࡟ᑐࡋ࡚ࡼࡾᖹ
349
349
ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
⁥࡞ຍᕤ㠃ࢆ♧ࡍࡇ࡜࡟࡞ࡿࡀ㸪ᐇ㝿ࡣษ๐ࡀ㐺ษ࡟⾜ࢃࢀ࡚࠸࡞࠸ࡇ࡜ࡀ⪃࠼ࡽࢀࡿࠋࡇࡇ
࡛㸪๓ᥖࡢᅗ 3 ࡟ࡘ࠸࡚෌ᗘ᳨ウࡍࡿࠋᅗ 3ձཬࡧղࡣ㏦ࡾ㔞ࡀ␗࡞ࡗࡓ⤖ᯝ࡛࠶ࡿࠋ୧⪅ࢆ
ẚ㍑ࡍࡿ࡜㸪ղࡢ㏦ࡾ㔞 0.41 mm/rev ࡢሙྜࡼࡾࡶձࡢ 0.2 mm/rev ࡢ࡯࠺ࡀ⾲㠃⢒ࡉ࡟࿘ᮇ
ᛶࡀぢࡽࢀ㸪Ᏻᐃࡋࡓ㐺ษ࡞ษ๐࡛࠶ࡿࡇ࡜ࡀ᥎ᐹ࡛ࡁࡿࠋࡇࡢ 2 Ⅼࡢࡳ࡟╔║ࡋ࡚඲࡚ࢆᢕ
ᥱࡍࡿࡇ࡜ࡣᅔ㞴࡛࠶ࡿࡀ㸪ᑡ࡞ࡃ࡜ࡶ㸪ୖ㏙ࡢ㏦ࡾ㔞ࡢᙳ㡪ࡀ⪃࠼ࡽࢀࡿࡇ࡜ࡣ᫂☜࡛࠶ࡿࠋ
௨ୖ㸪ᮏ⠇࡛ࡣ㸪ࢣ࣑࢝ࣝ࢘ࢵࢻࡢຍᕤ࡟ࡘ࠸࡚㸪ษ๐㏿ᗘࡀᴫࡡ 77 m/min ཬࡧ 144 m/min
ࡢຍᕤ࡛ࡣ⾲㠃⢒ࡉ࡟ᙳ㡪ࡣぢࡽࢀࡎ㸪㏦ࡾ㔞ࡣ⾲㠃⢒ࡉ࡟㢧ⴭ࡟ᙳ㡪ࡍࡿࡇ࡜ࡀ♧ࡉࢀࡓࠋ
ࡲࡓ᭱㐺࡜ᛮࢃࢀࡿ㏦ࡾ㔞ࡣ 0.2 mm/rev ࡛㸪ࣂ࢖ࢺลඛࡢࢥ࣮ࢼ R 0.4 ࡢሙྜࡣ୍ẁప࠸㏦ࡾ
㔞 0.1 mm/rev ࡢタᐃࡀ㸪R 1.2 ࡢሙྜࡣ୍ẁ㧗࠸ 0.41 mm/rev ࡢタᐃࡀྍ⬟࡛࠶ࡿࠋࡇࢀࡽࡢ
ࡇ࡜࠿ࡽ㸪⟬⾡ᖹᆒ⢒ࡉ Ra ࡶ⪃៖ࡋ࡚ຍᕤࢆ⾜࠺ሙྜ㸪Ⲩຍᕤ࡛ࡣ㏦ࡾ㔞ࢆ 0.41 mm/rev ࡜
㧗ࡃタᐃࡋ࡚ຍᕤຠ⋡ࢆ㧗ࡵ㸪௙ୖࡆࡢẁ㝵࡛ࡣ㏦ࡾ㔞 0.1 mm/rev ⛬ᗘ࡛⾲㠃⢒ࡉࡢ⢭ᗘࢆ
㧗ࡵࡿࡇ࡜ࡀᮇᚅ࡛ࡁࡿࠋ
ࡉࡽ࡟ḟ⠇࡛ࡣ㸪ୖグࡢ⠊ᅖࢆ㉸࠼ࡓษ๐㏿ᗘ࡜⾲㠃⢒ࡉࡢ㛵ಀࢆ᳨ウࡍࡿࡓࡵ㸪➃㠃๐ࡾ
࡟࠾ࡅࡿ᳨ウࢆ⾜࡞࠺ࠋ
3 ➃㠃๐ࡾ࡟ࡼࡿ⤖ᯝ࡜ษ๐᮲௳ࡢ᳨ウ
๓⠇ࡢษ๐㏿ᗘᇦࢆ㉸࠼ࡓሙྜࡢษ๐㏿ᗘ࡜⾲㠃⢒ࡉࡢ㛵ಀࢆ᳨ウࡍࡿࡓࡵ㸪ȭ55 mm™30
mm ࡢ⿕๐ᮦࢆ‽ഛࡋ㸪୺㍈ᅇ㌿ᩘࢆ 1800 min-1(⿕๐ᮦ࡟ᑐࡍࡿษ๐㏿ᗘ㸸⣙ 57㹼226m/min)㸪
㏦ࡾ㔞 0.1㸪0.2 mm/rev㸪ษࡾ㎸ࡳ㔞 0.1 mm(ࢻࣛ࢖ຍᕤ)࡜タᐃࡋ࡚➃㠃๐ࡾࢆ⾜ࡗࡓࠋࣂ࢖
ࢺࡢลඛࢥ࣮ࢼ R ࡣ 0.8 ࡜ࡋࡓࠋ⤖ᯝࢆ⾲ 4 ࡟♧ࡍࠋ࡞࠾㸪Rz ್ࡣ㸪ȭ45-35㸪ȭ35-25㸪ȭ25-15㸪
ȭ15-5 mm ࡢ 4 ༊㛫ࢆ ᐃࡋ㸪⾲୰ࡢษ๐㏿ᗘ V ࡣྛィ ༊㛫ࡢ୰ኸ್(ȭ40, 30, 20, 10 mm)
࡟ࡘ࠸࡚ồࡵ࡚࠸ࡿࠋ
⾲ 4 ࠿ࡽ㸪タᐃࡋࡓ㏦ࡾ㔞ࡈ࡜࡟ぢࡿ࡜㸪ษ๐㏿ᗘࡢኚ໬࡟ࡼࡿ᫂☜࡞ຍᕤ⾲㠃⢒ࡉ࡬ࡢᙳ
㡪ࡣㄆࡵࡽࢀ࡞࠿ࡗࡓࠋᐇ㦂ࡼࡾ㸪ȭ45㹼5 mm ࡟ษ๐ࢆ㐍ࡵࡿ࡜㸪୺㍈ᅇ㌿ᩘࡀ୍ᐃࡢࡓࡵ
ษ๐㏿ᗘࡣపୗࡋ࡚࠸ࡃࠋࡋ࠿ࡋ࡞ࡀࡽ⤖ᯝࡢ⾲࠿ࡽ㸪ྛ㏦ࡾ㔞࡟࠾࠸࡚ Rz ࡢ኱ࡁ࡞ኚ໬ࡣㄆ
ࡵࡽࢀ࡞࠿ࡗࡓࠋࡇࢀࡣ๓⠇ࡢ▱ぢࡶ㋃ࡲ࠼ࡿ࡜㸪ࢣ࣑࢝ࣝ࢘ࢵࢻࡢ⾲㠃⢒ࡉࡣ㸪ᑡ࡞ࡃ࡜ࡶ
ษ๐㏿ᗘ⣙ 57㹼226 m/min ࡢ⠊ᅖෆ࡛ࡣᙳ㡪ࡉࢀ࡟ࡃ࠸ࡇ࡜ࡀ⪃࠼ࡽࢀࡿࠋࡓࡔࡋ㸪㏦ࡾ㔞
0.1 mm/rev ࡛㸪ȭ45-35 ࡢ༊㛫࡛ࡣⱝᖸ K ࡢ್ࡀᨵၿࡉࢀ࡚࠸ࡿࠋࡇࢀࡣ㸪ษ๐㏿ᗘࡀୖࡀࡿ
࡜ࡁ㸪㏦ࡾ㔞ࢆపࡃタᐃࡍࡿࡇ࡜ࡀ᭷ຠ࡛࠶ࡿྍ⬟ᛶࢆ♧၀ࡋ㸪௙ୖࡆຍᕤ࡟࠾࠸࡚ࡣ㔜せ࡞
▱ぢ࡛࠶ࡿࠋࡋ࠿ࡋ࡞ࡀࡽᮏ◊✲ࡢ᮲௳ୗ࡛ࡣ㸪ࡇࢀ௨ୖࡢ㏣✲ࡀᅔ㞴࡞ࡓࡵ㸪௒ᚋࡉࡽ࡟ษ
⾲ ษ๐㏿ᗘ࡜⾲㠃⢒ࡉࡢ㛵ಀ୺㍈ᅇ㌿ᩘ PLQ㸪ࢥ࣮ࢼ㹐
⌮ㄽ್ 5WK ࡣ㸪㏦ࡾ㔞 PPUHY㸸㸪PPUHY㸸
⿕๐ᮦ┤ᚄmm
ษ๐㏿ᗘV m/min
䈜ྛ䃥䛾୰ኸ್䜢⟬ฟ
㏦䜚㔞
0.1mm/rev
Rz
㏦䜚㔞
0.2mm/rev
Rz
K
K
䃥㻠㻡㻙㻟㻡
䃥㻟㻡㻙㻞㻡
䃥㻞㻡㻙㻝㻡
䃥㻡㻙㻝㻡
226.08
169.56
113.04
56.52
5.94
3.80
12.09
1.93
7.44
4.76
11.70
1.87
7.62
4.88
10.01
1.60
6.97
4.46
9.57
1.53
350
350
ᓥ ⏣
๐㏿ᗘࢆୖࡆࡓ≧ែ࡛ࡢᐇ㦂ࡀᚲせ࡛࠶ࡿ࡜⪃࠼ࡿࠋ
ࡲࡓ㸪㏦ࡾ㔞 0.1 mm/rev ࡟ẚ㍑ࡋ࡚ 0.2 mm/rev ࡢ࡯࠺ࡀ㸪⢒ࡉ⾲㠃ࡢ⌮ㄽ್ Rth ࡟㏆࠸ࡇ
࡜ࡀㄆࡵࡽࢀࡓࠋ㏦ࡾ㔞࡟ࡘ࠸࡚ࡣ㸪๓⠇࡛ࡶ᫂ࡽ࠿࡟࡞ࡗࡓ㏻ࡾ㸪0.2 mm/rev ௜㏆ࡀ᭱ࡶ㐺
ษ࡞ษ๐࡟⮳ࡗ࡚࠸ࡿྍ⬟ᛶࡀㄆࡵࡽࢀࡓࠋ
Ϭ ࡲ࡜ࡵ࡜௒ᚋࡢㄢ㢟
ᮏ◊✲࡛ࡣ㸪ᬑ㏻᪕┙ࢆ⏝࠸ࡓࢣ࣑࢝ࣝ࢘ࢵࢻࡢษ๐᮲௳ࢆ᥈⣴ⓗ࡟᫂ࡽ࠿࡟ࡍࡿࡓࡵ㸪᪕
┙సᴗ࡟࠾࠸࡚ᇶᮏ࡜࡞ࡿእ୸๐ࡾ㸪ཬࡧ➃㠃๐ࡾࡢᐇ㦂࠿ࡽ㐺ࡋࡓ᮲௳ࢆ᳨ウࡋࡓࠋࡑࡢ⤖
ᯝ㸪ᮏ◊✲ࡢ᮲௳ୗ࡛௨ୗࡢ▱ぢࢆᚓࡿࡇ࡜ࡀ࡛ࡁࡓࠋ
1) ࢣ࣑࢝ࣝ࢘ࢵࢻࡢእ୸๐ࡾࡢᐇ㦂࠿ࡽ㸪㔠ᒓຍᕤ࡟ẚ࡭࡚㸪ษ๐㏿ᗘࡀᴫࡡ 77㹼144 m/min
ࡢ⠊ᅖෆ࡛ࡣ⾲㠃⢒ࡉ࡬ࡢᙳ㡪ࡣぢࡽࢀࡎ㸪୍᪉㏦ࡾ㔞ࡣ㢧ⴭ࡟ᙳ㡪ࡀぢࡽࢀࡓࠋࡲࡓ᭱㐺
࡜ᛮࢃࢀࡿ㏦ࡾ㔞ࡣ 0.2 mm/rev ࡛㸪ࣂ࢖ࢺࡢࢥ࣮ࢼ R 0.4 ࡢሙྜࡣ୍ẁప࠸㏦ࡾ㔞 0.1
mm/rev ࡢタᐃࡀ㸪R 1.2 ࡢሙྜࡣ୍ẁ㧗࠸ 0.41 mm/rev ࡢタᐃࡀྍ⬟࡛࠶ࡿࠋࡇࢀࡽࡢࡇ
࡜࠿ࡽ㸪⟬⾡ᖹᆒ⢒ࡉ Ra ࡶ⪃៖ࡋ࡚ຍᕤࢆ⾜࠺ሙྜ㸪Ⲩຍᕤ࡛ࡣ㏦ࡾ㔞ࢆ 0.41 mm/rev ࡜
㧗ࡃタᐃࡋ࡚ຍᕤຠ⋡ࢆ㧗ࡵ㸪௙ୖࡆࡢẁ㝵࡛ࡣ㏦ࡾ㔞 0.1 mm/rev ⛬ᗘ࡛⾲㠃⢒ࡉࡢ⢭ᗘ
ࢆ㧗ࡵࡿࡇ࡜ࡀᮇᚅ࡛ࡁࡿࠋ
2) ୍᪉㸪➃㠃๐ࡾࡢᐇ㦂࠿ࡽ㸪タᐃࡋࡓ㏦ࡾ㔞ࡈ࡜࡟ぢࡿ࡜㸪ษ๐㏿ᗘࡢኚ໬࡟ࡼࡿ᫂☜࡞ຍ
ᕤ⾲㠃⢒ࡉ࡬ࡢᙳ㡪ࡣㄆࡵࡽࢀ࡞࠿ࡗࡓࠋࢣ࣑࢝ࣝ࢘ࢵࢻࡢ⾲㠃⢒ࡉࡣ㸪1)࡟ຍ࠼࡚ษ๐㏿
ᗘ⣙ 57㹼226 m/min ࡢ⠊ᅖෆ࡛ࡣ⾲㠃⢒ࡉ࡟ᙳ㡪ࡉࢀ࡟ࡃ࠸ࡇ࡜ࡀ᥎ᐹࡉࢀࡓࠋࡲࡓ㏦ࡾ
㔞 0.1 mm/rev ࡟ẚ㍑ࡋ࡚ 0.2 mm/rev ࡢ࡯࠺ࡀ㸪⢒ࡉ⾲㠃ࡢ⌮ㄽ್ Rth ࡟㏆࠸ࡇ࡜ࡀㄆࡵࡽ
ࢀ㸪0.2 mm/rev ௜㏆ࡀ᭱ࡶ㐺ษ࡞ษ๐࡟⮳ࡗ࡚࠸ࡿࡇ࡜ࡀ☜ㄆࡉࢀࡓࠋ
௒ᚋࡣ㸪ᮏ◊✲ࡢ᮲௳ࢆ㉸࠼ࡿษ๐㏿ᗘᇦ࡛ࡢษ๐≧ែࡢ᳨ウ㸪ࡉࡽ࡟ຍᕤࡀ㐺ษ࡛࡞࠸ሙ
ྜࡢせᅉ࡜ࡋ࡚㸪ࣂ࢖ࢺࡢᮦ㉁㸪ࡍࡃ࠸ゅࡸษࡾᒌࡢᙧ≧➼ࢆ⪃៖ࡋࡓ᳨ウ➼ࡀᚲせ࡛࠶ࡿ࡜
⪃࠼ࡽࢀࡿࠋࡲࡓᬑ㏻᪕┙ࡔࡅ࡛࡞ࡃ㸪CNC ᪕┙ࡸ࣐ࢩࢽࣥࢢࢭࣥࢱ(ࣇࣛ࢖ࢫ┙࡟ࡼࡿษ๐
᮲௳ࡢ▱ぢ)ࡶど㔝࡟᭱㐺࡞ษ๐᮲௳ࢆ᳨ウࡋࡓ࠸ࠋࡇࢀࡽࢆ௒ᚋࡢㄢ㢟࡜ࡍࡿࠋ
ㅰ ㎡
ᮏㄽᩥࡢᇳ➹࡟࠶ࡓࡾ㸪ከࡃࡢඛ⏕᪉࡟ࡈ༠ຊࢆ㡬ࡁࡲࡋࡓࠋ≉࡟㸪኱ศ኱ᏛᕤᏛ㒊 ᯇᒸᐶ᠇ ඛ
⏕㸪㫽ྲྀ኱ᏛᕤᏛ㒊ࡶࡢ࡙ࡃࡾᩍ⫱ᐇ㊶ࢭࣥࢱ࣮ ⛅ᒣ㞞ᙪ Ặ㸪ྠࢭࣥࢱ࣮ ᢏ⾡ᑓ㛛⫋ဨࡢ᪉ࠎ࡟
ࡣ㸪᠓ษ࡞ࡿࡈᣦᑟ࣭ࡈຓゝࢆ㈷ࡾࡲࡋࡓࠋࡲࡓ㸪ᐇ㦂࡟㝿ࡋ࡚ࡣ㸪኱ศ኱Ꮫ኱Ꮫ㝔ᩍ⫱Ꮫ◊✲⛉
ᢏ⾡ᩍ⫱ᑓಟ㝔⏕ࡢᑠᰩ⩧ኴ Ặ㸪ᑠ㔝⪷ኴ Ặ㸪୰ᑿ⩧ኴ㑻 Ặ࡟ከ኱࡞ࡈ༠ຊࢆ㡬ࡁࡲࡋࡓࠋࡇࡇ
࡟グࡋ࡚㸪ᚰࡼࡾᚚ♩⏦ࡋୖࡆࡲࡍࠋ
ཧ⪃ᩥ⊩
1)
2)
ᩥ㒊⛉Ꮫ┬㸸㧗➼ᏛᰯᏛ⩦ᣦᑟせ㡿ゎㄝᕤᴗ⦅ (2010)
㫽ྲྀ኱ᏛᕤᏛ㒊ࡶࡢ࡙ࡃࡾᩍ⫱ᐇ㊶ࢭࣥࢱ࣮㸸ᶵᲔᕤసᐇ⩦ᣦᑟ᭩㸪඲ 124p. (2011)
ᬑ㏻᪕┙࡟ࡼࡿࢣ࣑࢝ࣝ࢘ࢵࢻຍᕤࡢษ๐᮲௳
351
351
3) ᩥ㒊⛉Ꮫ┬㸸୰ᏛᰯᏛ⩦ᣦᑟせ㡿ゎㄝᢏ⾡࣭ᐙᗞ⦅ (2008)
4) ව㔜ᐶ஑㑻 ௚ 14 ྡ㸸ᢏ⾡࣭ᐙᗞ(୰Ꮫᰯᩍ⛉᭩)㸪඲ 134p. (1962)
5) ᕝ㷂Ύ㈗㸪⁁ཱྀ▱ᗈ㸪ᑠᯘ⩏࿴㸪ⓑ஭೺஧㸪㏆⸨ྖ㸸㞳ᩓⅬ⩌ࡢ෇Ꮩ㏆ఝἲࢆ⏝࠸ࡓ NC ࢹ࣮
ࢱࡢ๐ῶ࡜ຍᕤ㠃ホ౯㸪᪥ᮏ኱ᏛᕤᏛ㒊⣖せ㸪➨ 53 ᕳ➨ 1 ྕ㸪pp.1-6 (2011)
6) 41st World Skills Competition -London, United Kingdom. ୰ኸ⫋ᴗ⬟ຊ㛤Ⓨ༠఍
http://www.javada.or.jp/jigyou/gino/kokusai/41_london_taikai.html (2015.11.20)
7) 㧗ᶫᑗኴ㑻㸪ಖᆏ࿴ᶞ㸪ᕝ㷂⿱඾㸪㕥ᮌ΅㸪⏣୰ᾈஅ㸪ᕤ⸨㞝ྖ㸸ࢣ࣑࢝ࣝ࢘ࢵࢻࢆ⏝࠸ࡓ⦓
ᐦ࡞ຍᕤᢏ⾡ࢆ⩦ᚓࡍࡿࡓࡵࡢᤵᴗᐇ㊶㸪Ⲉᇛ኱Ꮫᩍ⫱ᐇ㊶◊✲㸪➨ 33 ྕ㸪pp.49-56 (2014)
8) ኱ෆ㐍㸪Ჷ᪉ဴᘺ㸪Ώ㎶ဴஓ㸸3 ḟඖ CAD ࢆά⏝ࡋࡓ඲┣ඣࡢࡓࡵࡢ⤮⏬ࡢ༙❧యⓗ⩻᱌࡜ホ
౯㸪㟁Ꮚ᝟ሗ㏻ಙᏛ఍ᢏ⾡◊✲ሗ࿌㹙ᩍ⫱ᕤᏛ㹛㸪108 ᕳ 406 ྕ㸪pp.81-86 (2009)
9) Ⅽ㇂ㄔඵ㸸᪕┙సᴗ㸪᪥หᕤᴗ᪂⪺♫㸪pp.71-76 (1969)
10) ᪥ᮏᕤᴗつ᱁఍㸪JIS B 0601 〇ရࡢᗄఱ≉ᛶ௙ᵝ(GPS)㸫⾲㠃ᛶ≧㸸㍯㒌᭤⥺᪉ᘧ㸫⏝ㄒ㸪ᐃ
⩏ཬࡧ⾲㠃ᛶ≧ࣃ࣓࣮ࣛࢱ
http://www.jisc.go.jp/ (2015.11.20)
11) ⃝Ṋ୍㸸┠࡛ぢ࡚ࢃ࠿ࡿ᪕┙సᴗ㸪᪥หᕤᴗ᪂⪺♫㸪඲ 125p. (2007)
12) ୕ᮌ୍㝯㸪᪩ᕝᶒ㸪ᕝஂಖⱥᶞ㸪ᒣᔘ㝯ኵ㸸ษ๐᮲௳ࡀ᪕๐ຍᕤ㠃࡟ཬࡰࡍᙳ㡪-ᇶᮏⓗ࡞᪕๐
ຍᕤ࡟ࡼࡿ᳨ドᐇ㦂-㛗㔝┴ᕤ⛉▷ᮇ኱Ꮫᰯ⣖せ㸪➨ 9 ྕ㸪pp.1-7 (2006)
Cutting Condition of Chemical-Wood in Lathe Turning
SHIMADA, Kazunori
Abstract
The purpose of this study is to explore the optimum cutting
condition of chemical-wood in lathe turning. We conducted an experiment
with the following cutting operations; straight turning and end-surface
preparation. The results were, 1) From the experiment of straight turning,
we found that the cutting speed has a low effect on surface roughness. On
the other hand, the feed rate has a noticeable effect on it. We observed
that the optimum feed rate is about 0.2mm/rev. 2) From the experiment of
end-surface preparation, we grasped that there is no effect of the cutting
speed within a range of about 57-226m/min on surface roughness. We also
observed that surface roughness is more in accordance with the
theoretical roughness value with a feed rate of 0.2 mm/rev than 0.1
mm/rev.
䛆Key wordsࠚ General Purpose Lathe, Chemical-wood, Cutting Condition,
Machine Work
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